Friday, February 22, 2019

Lean Quote: The Secret of Your Organization Success is Determined by Your Team Daily Management

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"The Secret of your success is determined by your daily agenda." — John Maxwell

"The secret of your organization success is determined by your team daily management." — Lean Institute Asia

Lean (continuous improvement) organizations make use of daily management systems that are designed so that problems can be quickly identified, front-line staff are empowered to fix the problems that they can, and problems that the front-line staff cannot fix are escalated and countermeasures created quickly.

Daily tiered meetings are an integral element of daily management system. The number of tiers might vary with respect to the size of the organization. The objective of the tiered meetings is to have an alignment across the organization to achieve a common goal. The result KPIs & process KPIs are monitored on a day-to-day basis. The result KPI of one tier might be the process KPI of another. Thus the linkage between hierarchies too is maintained in achieving the common goal.

Tier 1: Start of shift, led by production team leader with production team. The idea is to focus on abnormalities. That’s an opportunity to get better.

Tier 2: Led by supervisor with production team leaders and any dedicated support group representatives.

Tier 3: Led by value stream manager or equivalent with supervisors and support group representatives or staff members. The goal is to visualize gaps in the system, drive team problem-solving and to improve the overall business. Tier 3 is the first place where the overall business goals are being addressed in the problem-solving process.

Tier 4: Led by plant manager with production and support staff members.  Focused on "run-the-business" as well as "improve-the-business" activities.

The backdrop for tiered meetings is primarily a visual process performance metric board and is supplemented with things like a task accountability board, posted leader standard work, and suggestion status board.

Daily accountability is a vehicle for ensuring that focus on process leads to action to improve it. The structure of the daily accountability process is straightforward — a series of four brief meetings to review what happened yesterday and assign actions for improvement. These are fast-paced, stand-up meetings at the work location that emphasize quickly resolving or investigating to the next level interruptions in the defined process.

As with the other principal elements of lean management, daily accountability relies on disciplined adherence to its processes on the part of those who lead the four-tier meetings.


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