A “Hidden Factory” forms when a defect flows downstream. When the defect is caught, a workaround is created as it is removed from the line, fixed, and placed back on the line. This may solve the problem in the short term, but when you do the same thing over and over again, the workarounds add
READ MOREThere’s an old saying, usually attributed to Confucius, that goes something like “Give a man a fish, and you’ll feed him for a day. Teach a man to fish, and you’ve fed him for a lifetime.” There’s an important life lesson in that simple statement. Some people translate it conceptually into something like “Education is
READ MOREOn Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on
READ MOREAnother milestone. April 19th marks the 16th year publishing articles on A Lean Journey Blog. Each year I take the opportunity to reflect. The act of “self-reflection” is called Hansei is Japanese. It is the practice of continuous improvement that consists of looking back and thinking about how a process can be improved. First a
READ MOREFor my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips. It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to
READ MOREOn Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on
READ MOREMicromanagement: Everyone knows the term. Micromanaging is a method of management in which an individual closely observes or controls the work of an employee. In comparison to simply giving general direction, the micromanager monitors and evaluates every stage in a process, from beginning to end. This behavior negatively affects efficiency, creativity, trust, communication, problem-solving, and
READ MOREStrategy is not about doing the important things but rather the process of choosing and deciding the plan forward. Image Source: Morsa Images / E+ / Getty Images Plus Traditional planning methodologies focus on steering an organization in the direction desired by top management, often referred to as management by objective (MBO). Unfortunately, as we
READ MOREOn Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on
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