• 7 Process Improvement Concepts

    7 Process Improvement Concepts0

    Everything everyone does within an organization is part of a process. So invariably if you want to improve what the organization does, then you have to focus on improving the process. By putting your emphasis on the process, you avoid the typical trap that so many business leaders seem to fall prey to – looking

    READ MORE
  • Audience Answers: Burning Platforms?

    Audience Answers: Burning Platforms?0

    I have been sharing thoughts for a while, now it is your turn.  I wan to hear your feedback on some questions that I have been pondering. Many Lean transformations stories start with a burning platform. The term is used to describe an extremely urgent or compelling business situation in order to convey, in the

    READ MORE
  • Set-up Reduction is a Simple Yet Powerful Process

    Set-up Reduction is a Simple Yet Powerful Process0

    Reducing machine down time is the main goal of set-up reduction. However, reducing set-up times will boost your company’s capacity, increase your manufacturing flexibility, and help increase overall output. The five basic steps to reduce changeover / set-up time are as follows:      1. Observe and record the current method (videotaping is      

    READ MORE
  • Seven Best Poka-Yoke Devices

    Seven Best Poka-Yoke Devices0

    Generally the most effective way to achieve quality is to avoid having defects in the first place. It is much less costly to prevent a problem from ever happening than it is to find and correct the problem after it has occurred. Focusing on prevention activities whose purpose is to reduce the number of defects

    READ MORE
  • Lean Do’s and Don’ts

    Lean Do’s and Don’ts0

    Implementing Lean, or any change initiative is difficult.  If it wasn’t, everyone would be doing it, and they’re not. Lean is not easy. It’s not easy to understand. It’s not easy to implement. And it’s especially not easy to sustain. But anyone who has embarked on a so-called lean journey already knows this. Lean, in

    READ MORE
  • Six Principles of Mistake Proofing

    Six Principles of Mistake Proofing0

    Some may say that it’s impossible to eliminate mistakes. And they are right; it is, most of the time. But, to be honest, they are missing the point. Poka yoke, or mistake proofing, describes any behavior changing constraint that is built into a process to prevent an incorrect operation or act occurring.  The three aims

    READ MORE