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Monday, July 22, 2024

Lean Tips Edition #302 (#3556 - #3570)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #3556 – Encourage Employee Engagement

Employee engagement has a major effect on creating a culture of continuous improvement and development. Workers who recognize how they fit into a holistic picture are more likely to make improvements and achieve better results. They will be more invested in the success of your business and the ways in which they can contribute to your overall strategy.

 Consequently, it is recommended to increase ownership over their workload and provide them with more flexibility and freedom. If you’re looking to measure employee engagement and gain valuable insights, you need to set up proper employee satisfaction metrics and KPIs. This will encourage them to streamline tasks and improve the efficiency of your company. Remember to show your employees that their opinion is important by listening to their suggestions.

Lean Tip #3557 – Improve Teamwork Efforts

It is important to encourage your employees to think of themselves as a collective unit. For best results, it is best to embody the style you want them to adopt. This means that you will need to develop a team-working attitude and offer support at every stage. If your staff lacks knowledge around others’ roles and responsibilities, you may want to transform your individual meetings into team efforts. As a result, you will ensure that each team member is capable of undertaking the workload of others and performing together to achieve goals. The dynamics and strengths of your teamwork will have a direct impact on business outcomes.

Lean Tip #3558 – Promote Professional Development

Businesses with a strong learning and development program are more likely to boost morale and improve business results. This is why, it can be beneficial to encourage your employees to participate in impactful professional development. Remember to prioritize skills development by providing training on specific skills and identifying gaps between actual and desired skill levels. It may also be useful to ask employees about learning and development topics they would like to know more about. This way, you will receive some creative ideas, which you may not have considered before. Moreover, a peer mentoring program can be a powerful educational resource for new employees to settle into their role.

Lean Tip #3559 – Deliver Transparent Communication

A workplace which focuses on transparent communication can ensure better collaboration between team members and increased productivity. Achieving continuous improvement depends on providing open and honest communication to each employee. Communicating updates will help your team stay on track with any changes or news within the organization. Therefore, this ensures they can stay involved and committed to their projects and tasks. Moreover, when problems are highlighted transparently and shared openly, they can be resolved more quickly. Transparency can also ensure alignment by preventing misunderstandings and strengthening relationships. To encourage open communication, be sure to involve everyone in decision-making processes by allowing employees to express their thoughts.

Lean Tip #3560 – Measure And Reflect On Results

Measuring the progress of your initiatives and strategies is what will help you determine their success. Transforming the data into useful metrics will ensure you gain a better understanding of your efforts. To measure the effectiveness of your project and evaluate your results, you can use observations, spreadsheets or studies. Some important metrics which you need to examine include return on investment, product quality, customer satisfaction, as well as employee satisfaction. This way, you can reflect on your progress and implement any changes to continue improving your business operations.

Lean Tip #3561 – Respect People’s Ability to Think

Each individual human brings their unique perspectives, strengths and life experience to an organization. Human brains are amazing things. Respect for humanity means leaders must make an effort to understand our collective nature as a species and enable us to do our best each day.

Sometimes as leaders, we do the problem-solving and just give the answers to the team – because we think we know better or because we think it’s faster or because it’s just a habit we’ve formed over the years. How aligned is this with honoring and respecting people’s ability to think?

Lean Tip #3562 – Build a Culture of Teamwork and Collaboration 

Lean leadership recognizes that the path to excellence is rarely a solo journey.

Instead, it relies heavily on the principles of teamwork and collaboration, where individuals from diverse backgrounds and perspectives come together to tackle complex challenges.

This not only enhances problem-solving capabilities but also promotes a sense of unity and shared purpose, driving the organization toward its common goals.

Lean Tip #3563 – Implement Visual Management Systems Across the Organization

Effective communication is a cornerstone of lean leadership, and visual management plays a crucial role in this endeavor.

By implementing visual tools and techniques, such as performance boards, kanban systems, and value stream maps, lean leaders can create a shared understanding of processes, goals, and performance metrics across the entire organization.

Lean Tip #3564 - Develop Problem Solving Teams

Recognizing inefficiencies and waste in operations is a key component of continuous improvement. Furthermore, every area of operations should be scrutinized, and leaders should look for bottlenecks, duplications, and non-value-adding tasks. Additionally, leaders may streamline operations and use resources more effectively by eliminating waste.

Leaders adhere to this idea realize that maintaining the status quo is insufficient. Moreover, they establish a culture where everyone on the team is urged to look for more effective methods of doing things, dispelling the notion that “good” is the enemy of “great.”

Continuously improving leaders give their people the tools they need to address problems. Additionally, they foster a climate where workers feel free to express their problems, suggest changes, and try out novel ideas. Thus, this empowerment stimulates creativity and propels development.

Lean Tip #3565 - Change with the Needs of the Customer

Leadership that is based on values is dynamic. Effective businesspeople are aware of how the market and consumer needs are constantly changing. Thus, they continue to be flexible and adaptable, ready to change course and modify their plans of action to satisfy changing customer needs and provide new kinds of value.

Lean Tip #3566 - Recognize the Little Things.

Small improvements matter because the people who make the improvements matter. Leadership should find three good things to say every day and be genuine. Some days, successes are hard to find. Find three distinctly different people in different situations to make positive comments to and about them. Seek those responsible for the changes and make sure they know you appreciate them and what they have accomplished. Positive communication from leadership is a force multiplier in every organization.

Lean Tip #3567 - Go on Gemba Walks

Going to the Gemba, walking around the plant and asking employees, “What did you do this week to make continuous improvement happen?” That’s one of the most powerful questions a leader can ask. When business leaders keep asking such questions, employees soon learn what’s important and what they need to be working on.

It’s important, though, to differentiate between Gemba walks and plant walks, or “board” walks. Board walks involve reviewing the plant’s performance (SQDC) boards to ensure that each area is meeting targets, and providing support for corrections when needed. A Gemba walk typically involves an executive or other top-level manager observing select processes and functions, such as material flow, with the goal of helping plant leaders and other continuous-improvement personnel see potential and high-priority areas for improvement. 

Lean Tip #3568 - Positive Reinforcement is Critical.

Endlessly deliver the message that people will not be disciplined for their mistakes. It is crucial that team members feel safe when they share bad news. We don’t know what challenges our team members face in their personal lives, and often we cannot influence their personal situation, but we can provide a safe working environment as part of the lean lifestyle. People need to be able to trust their leaders and know that leadership will not be punitive. Leaders cannot discipline their way to prosperity or success.

Lean Tip #3569 - Identify When Leadership or Team Members Fall Short.

Look at each failure as an opportunity to learn and improve. It is going to sting sometimes. Address it quickly and take corrective action in a positive light. When addressing failures, avoid blaming people at all cost. Suggest an alternative path that may have yielded a more desirable outcome. Suggest evaluating the process and the instructions together and suggest that the process or direction may not have been as clearly worded as it could have been. Affirm your understanding that given the information available it is understandable how failure could occur. Most of all, ask for the person or people to help evaluate the failure and to identify ways to prevent this in the future. Thank everyone for their time and input.  Recognize the person or people who identified the failure and thank them for their attention to detail.

Lean Tip #3570 – Reinforce Performance and Progress with Metrics Tracking

Show employees how their efforts are advancing the company’s lean efforts is through the use of visual-management tools and constantly updated metrics. Tracking and reporting performance metrics help sustain the organization’s commitment to the lean at both the leadership level and on the plant floor.

Tracking progress on a month-to-month basis reinforces accountability and gives leadership an opportunity to check on results. Business improvement leaders need to follow up to make sure new behavior patterns are consistent with the new methodology. This includes a commitment by executives to remain engaged in the lean process by going to the Gemba and participating in kaizen events.


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Monday, June 24, 2024

Lean Tips Edition #301 (#3541 - #3555)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #3541 – Daily Management Best Practice: Ownership for Action Items

When action items are assigned, they should be owned by the person responsible for them. This ownership is not just having a “clearly identified assignee” but making sure that the owner understands the rationale and impact of the action item. Make sure that the action item is something that the assignee can do.

Lean Tip #3542 – Daily Management Best Practice: Avoid the Hero Complex

Make sure that you don’t train your team to look to you as the hero coming to clean up the messes that all teams experience at one point or another. When team members feel unempowered, they tend to look to the heroes to solve their problems or at least to tell them how.

Instead, build up your team’s capabilities to deal with challenges that they face and celebrate their victories when they do. Help guide your team to come up with appropriate countermeasures to mitigate problems. Teams that feel empowered are better engaged and deliver a higher impact.

Lean Tip #3543 – Implement Visual Management Systems

Visual management is a fundamental component of Lean Daily Management. It involves using visual tools and displays to communicate performance metrics, targets, and progress. By implementing visual management systems:

  • Utilize tools such as Kanban boards, huddle boards, and performance dashboards to provide a visual representation of work, metrics, and goals.
  • Ensure that visual displays are easily accessible, understandable, and regularly updated.
  • Encourage teams to actively engage with visual displays, facilitating transparency and facilitating timely decision-making.

By implementing visual management systems, organizations can effectively communicate performance metrics, enhance transparency, and facilitate timely decision-making, ultimately driving continuous improvement and efficiency in their daily operations.

Lean Tip #3544 – Use Gemba Walks for Continuous Improvement

Gemba walks involve leaders and managers observing processes firsthand to identify inefficiencies and gather insights from frontline employees. To conduct successful Gemba walks:

  • Prepare for the walk by defining objectives, selecting relevant observation areas, and gathering the necessary information.
  • Engage with employees on the shop floor, asking open-ended questions and actively listening to their perspectives.
  • Provide feedback and discuss improvement opportunities with the team, ensuring that action plans are developed and followed up.

By utilizing Gemba walks as a tool for continuous improvement, leaders and managers can gain valuable insights by observing processes directly. Preparing for the walk, engaging with employees, and providing feedback enables a collaborative approach to identifying inefficiencies and generating improvement ideas. Through effective follow-up and action planning, organizations can drive meaningful change and enhance overall performance. 

Lean Tip #3545 – Encourage Employee Engagement and Empowerment

Engaging and empowering employees is vital for the success of Lean Daily Management. By involving employees in problem-solving and decision-making, organizations can foster ownership, commitment, and continuous improvement. To encourage employee engagement:

  • Create regular feedback loops, providing opportunities for employees to share their ideas, concerns, and suggestions.
  • Recognize and celebrate employees’ contributions to improvement initiatives, fostering a positive and empowering work environment.
  • Offer training and development programs to enhance employees’ skills and knowledge, enabling them to actively participate in Lean initiatives. 

Lean Tip #3546 – Challenge the Status Quo By Asking the Right Questions

If you keep asking yourself "why" when you're following a process or regular course of action, then you've likely identified something that needs to be changed or improved.

If that's the case, ask yourself and other people questions, in order to fully understand why things are being done in a particular way. There may be good reasons that you're unaware of, or maybe it is just because "that's the way it's always been done."

Let people take their time in answering and listen carefully – their answers may lead to further questions, problems or solutions that you hadn't considered.

Lean Tip #3547 – Challenge the Status Quo by Prioritizing Your Ideas

Perhaps you have a whole list of ideas that you'd like to implement. If so, it's important to pick your battles. Being passionate about change is admirable, but rattling off new ideas every day will see people start to tune out, and your best ideas may get lost among the lesser ones.

For maximum impact, pick the ones that are most relevant and likely to succeed. Choose wisely: take some time for self-reflection at the end of the day, and factor in some personal brainstorming.

Lean Tip #3548 – Challenge the Status Quo by Improving Workflows

One way to challenge the status quo is to present new methods and approaches to completing tasks to boost efficiency and improve results. This could include altering the process you work through to complete a task or coming up with more efficient ways of completing the same task using a different method.

Look at how the company currently does things and identify what aspects of the different processes could benefit from change. It's important to understand when a change would be beneficial, rather than inventing problems for the sake of change.

If you don't know where to start, try thinking of some challenging aspects of a process, and then generate ideas for how you could change that process for the better. When communicating your ideas to others, it's important to frame it as a positive change with improvements in mind. This makes it more likely that people will receive your idea well and consider implementing it.

Lean Tip #3549 – Challenge Status Quo by Inviting Feedback and Input from Diverse Perspectives.

Challenging the status quo requires creativity and innovation, which can be enhanced by exposing yourself and your team to different ideas, opinions, and experiences. Seek out feedback and input from people who have different backgrounds, expertise, roles, and viewpoints from yours, and listen to them with an open mind and curiosity. You may discover new insights, opportunities, or solutions that you would not have thought of otherwise. For example, if you are developing a new product or service, you can ask potential customers, suppliers, competitors, or experts from other fields to test it, review it, or suggest improvements. You can also use tools such as surveys, focus groups, or brainstorming sessions to gather feedback and input from a larger and more diverse group of stakeholders.

Lean Tip #3550 – Challenge Status Quo by Recognizing and Rewarding the Efforts and Achievements of Others.

One of the best ways to inspire and empower others is to acknowledge and appreciate their contributions and accomplishments, especially when they involve challenging the status quo and creating positive change. This can boost their morale, confidence, and motivation, and encourage them to continue or increase their efforts. You can recognize and reward others in various ways, such as giving them verbal or written praise, public recognition, awards, bonuses, or opportunities for growth and development. For example, if one of your team members has successfully implemented a new process or system that improves efficiency and quality, you can thank them personally, highlight their achievement in a meeting or newsletter, nominate them for an award, or offer them a promotion or a new project.

Lean Tip #3551 – Show Your Team You’re Engaged.

If your employees feel that you don’t pay attention when they speak, or that you don’t value their thoughts and opinions, they’ll shut down.

Demonstrate engagement by being present during meetings. This includes making eye contact and shutting your laptop. It’s easy to get distracted by emails, text messages, or Slack during a meeting—but these small acts of disengagement can negatively impact your team’s psychological safety.

Engagement also means listening to what others have to say. Practice active listening. Ask questions to make sure you understand the other person’s ideas or opinions. By actively engaging, you create an environment where people feel it’s only OK to speak up; in fact, it’s encouraged and accepted.

Lean Tip #3552 – Nip Negativity in the Bud.

If you have a team member who speaks negatively about peers, talk to them about it. Be clear; let them know that you work together as a team and negativity will not be tolerated.

When leaders allow negativity to stand, it can become contagious and spread to others. Employees will think that either they’re supposed to talk bad about others, or that others are probably talking about them. In, either case, it’s a psychological safety killer.

Lean Tip #3553 – Include Your Team in Decision Making.

When making decisions, consult your team. Ask for their input, thoughts, and feedback. Not only will this help them feel included in the decision-making process, but it will build psychological safety and lead to better outcomes.

Once a decision is made, explain the reasoning behind your decision. How did their feedback factor into the decision? What other considerations were made? Even if your employees don’t agree, they’ll appreciate the honesty and transparency behind how the decision was made.

When communicating decisions, be sure to highlight contributions from team members. If a certain idea or piece of feedback led to the decision or a successful outcome, acknowledge and celebrate that employee’s contribution.

Lean Tip #3554 – Swap Blame With Curiosity

When team members feel like they are constantly being blamed or criticized, it creates a sense of psychological insecurity and inhibits safety.

Research shows that blame and criticism are strongly linked to defensiveness, leading to individuals shutting down, resisting change, and even leaving the company.

As a leader, try to swap blame with curiosity instead. For example, when team members make mistakes or come up with new ideas that don't work out, ask them questions such as:

What do you think needs to happen here?

How do you think we could have done it better?

What can we do in the future to improve this process?

These questions promote a culture of learning and growth rather than fear. It will help your employees feel like their input is valued and that they can learn from their mistakes. It will also help to reduce the amount of defensiveness and conflict in the workplace.

Lean Tip #3555 – Encourage Experimentation

Fear of failure can be a significant barrier for individuals to take risks, speak up, and bring new ideas to the table.

As a leader, it's important to encourage experimentation and not immediately punish or judge failure. It's about creating a culture where experimenting, making mistakes, and learning from them is encouraged and valued.

For example, you could:

Set aside time for specific projects for individuals to experiment

‍Celebrate small wins or learning moments

Provide resources for career development


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Monday, March 11, 2024

Lean Tips Edition #296 (#3466 - #3480)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #3466 – Deliver Coaching on the "Shop Floor"

The majority of your teaching and coaching should happen in the workplace where the process and the teams are operating. This ensures that there is a clear link between what the employee is learning and the environment in which they act in. In the case of manufacturing companies this would be the shop-floor while for service companies this would be where the process is operating or the service delivery to customers is provided.

Lean Tip #3467 – Help Employees Break the Problem Down into Parts

Teach them to break the problem into milestones or target conditions which need to be achieved on the road to achieving the final outcome. This not only ensures regular focus on the process on its way to achieving the final outcome but also makes sure that actions are taken early if things go off the rails. Review progress using a PDCA structure.

Lean Tip #3468 – Let Them Think for Themselves

Never provide answers to the person you’re coaching. Your approach to teaching has to be through a series of questions that helps the person to find the answer. They should learn through their own discovery as they work on the project and wors on the questions posed by their coach. The process of asking-questions to help the individual come up with their own answers – also known as the Socratic method - unfurls the thought process of the student.

Lean Tip #3469 – Teach Employees Not to Assign Blame to Individuals

Inculcate into the individuals that you mentor that problems happen because of process and the system not because of people. So whenever someone reports a problem or blames someone, the first response has to be to go and look at the process / system and not to point the finger at any one individual.

Lean Tip #3470 – Help Them Learn to See

Teach the change agents the power of observation. Employees need to be taught to look for both explicit and implicit things in a process. Can this be taught? Yes, it can be. Observation is not just about the process but also about the customers, the context in which the process functions, etc.

Lean Tip #3471 – Ask Guiding Questions

Open-ended, guiding questions lead to more detailed and thoughtful answers, which lead to more productive coaching conversations in the workplace. As a manager or leader, it is critical that you develop strong relationships with your employees. This will help you determine if your employees are curious, have the capacity to perform and improve, and what kind of attitude they have toward their work. 

This is where communication skills and emotional intelligence really come into play. Managers must guide conversations both by asking questions and listening, not by giving directives. Employees learn and grow the most when they uncover the answers themselves, making the techniques of coaching highly effective.

Lean Tip #3472 – Recognize What’s Going Well

Coaching (successfully) in the workplace requires a balance of criticism and praise. If your coaching conversations solely focus on identifying what’s not working and how the employee needs to change, it can be demoralizing rather than motivating.

Recognizing and valuing an employee’s strengths can provide a solid basis for growth and development. However, it’s important to avoid using the “compliment sandwich” approach, as it can often come across as disingenuous and lacking in authenticity.

Instead, take the time to genuinely recognize specific areas where the employee excels and let them know that their efforts are valued. Additionally, it’s important to consider how the employee prefers to be recognized. Some individuals thrive with frequent recognition, while others find occasional acknowledgment sufficient. Understanding their preferences, whether they prefer public or private recognition, is crucial in fostering a positive coaching management style. Openly communicate with your employees and ask about their preferred coaching techniques and examples of effective coaching in the workplace.

Lean Tip #3473 – Listen and Empower

Coaching requires both encouragement and empowerment. As a manager and a leader, your job is to build one-on-one relationships with employees that result in improved performance.

Your employees are likely to have a lot of input, questions, and feedback. It’s important for them to know you care enough to listen to what they have to say, so encourage them to share their opinions.

Some employees will have no problem speaking their mind, while others will need a LOT of encouragement before they share an opinion with you openly. Once they do open up, be sure to respect those opinions by discussing them, rather than dismissing them.

Lean Tip #3474 – Give Them Goals to Aspire To

Great performance coaches identify strengths and weaknesses within individual employees and help them take advantage of what they’re good at. This knowledge of their own skills and competencies allows employees to target goals that align with their strengths, and perhaps aspire to promotions and leadership roles.

Lean Tip #3475 – Empower Your Team to Manage Themselves, and Achieve More

Self-aware and communicative employees are engaged, empowered, and motivated. Armed with concrete knowledge about what they’re capable of and how they can continue to improve their performance in the office, employees are likely to be more proactive about managing their own advancement and goals in the workplace.

Lean Tip #3476 – Implement Continuous improvement Based on Customer Need

Unlike what many people think, sales (and other) departments have a big impact on the production system of a company. From my experience, most of the time those departments are disconnected from the production system and the needs of the customer.

Remember that the Lean principle of “Pull” is not a concept to be implemented in production areas only. When trying to optimize your processes, always look at the system holistically. Focus your investment on real customer needs.

Within an organization there are internal and external customers. Internal customers are people who work in the various departments that we produce work for. External customers are the end users outside of our organization. An improvement is only useful if it improves upon something that customers value. Before doing any work, we must be aware of who the customer is and what is their conditions of satisfaction to be able to deliver the desired value.

Lean Tip #3477 – Reduce Non-Value Added Activities

Draw a Value Stream Map and connect the production areas with non-production areas. Teach your people to distinguish between value added activities, necessary non-value added activities, and waste. Standardize your processes. Even creative processes can be standardized. Some experts say that around 80-90% of a supposedly creative process is composed of repetitive processes or methodological steps.

Lean Tip #3478 – Implement 5S & Housekeeping

Without having a well-organized office environment, it will be quite difficult to implement any Lean continuous improvement program. These simple traditional lean tools do not need much investment. 5S and a Kanban system can improve organization and efficiency.

Lean Tip #3479 – Use Visual Management to Control the Workflow

Use visual management principles to provide visibility of work-in-progress (i.e., status of orders, projects, reports, etc.). A visual communication system ensures that standards are in place so that work is completed on schedule. Visual Management should be implemented in the office areas as well as in production areas.

Lean Tip #3480 – Take Advantage of Digital Tools

First, I recommend the use of traditional manual solutions and tools such as color cards, post-its notes, and boards to standardize the process. When you have standardized the process, you can take advantage of digital tools including apps, touch screens, and cloud computing tools. My recommendation is to start with less sophisticated or free versions of applications and software. Once you have mastered the rules and routines, search for more powerful, expensive, or sophisticated tools if needed. Remember the 8th principle of the Toyota Way: “Use only reliable, thoroughly tested technology that serves your people and process”, a principle not yet well understood by many companies.


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Monday, December 4, 2023

The Foundation of Lean Organization – Purpose, Plan, People, Process, And Performance



The Lean business process improvement methodology is a way of planning and measuring the long-term success in our organization, focused on improving safety, quality, delivery, cost, and employee morale. It seeks to eliminate waste and streamline the delivery of value to the customer. There are dozens of tools associated with the practice of Lean, such as value stream mapping, Kanban, and Gemba walks, all of which are useful and effective.

However, it is important to keep in mind that these tools are deployed within the context of purpose, people, and process. True innovation and value-creation in execution are powered by sharing purpose, careful planning, creative mindsets, dynamic processes, and proven performance. Together they enable both agility and adaptability in today’s complex environment. Together they drive execution excellence.

Purpose: (Task Vs. Mission Driven)

Task driven environments are very checklist heavy, compliance oriented and top-down leadership centric. Purpose driven environments are where team members are inspired by a common mission, vision and values.

Plan: (Individual vs Alignment)

To be successful we need a clear, well-defined plan that everyone knows and knows how their efforts towards that plan will drive success and meaning for themselves and the business as a whole. 

People: (Collaborative vs. Competitive)

Collaborative environments are highly integrated team efforts. Competitive environments are highly independent. Lean starts and ends with people. We seek to create the conditions under which people can achieve their maximum potential. We recognize that great ideas for improvement can come from every level of the organization and that everyone should be provided with the tools that help them contribute.

Process: (Status Quo vs. Innovate)

Status Quo environments live by the motto, “if it ain’t broke, don’t fix it”. These environments are highly predictable and stable. Innovative environments on the other hand are highly flexible and encourage failing fast. Innovative cultures understand the importance of quickly adapting to change.

Performance: (Results focused vs Process Accountability)

Performance is what your team must do to delight customers, both external and internal. We must make sure everyone understands what’s expected, how we’ll measure and monitor it, celebrate the successes and hold ourselves accountable when we fall short.

Purpose, plan, people, process, and performance are the best assets to develop and focus on to drive execution excellence. Purpose drives commitment. Plans fulfills our purpose. People's mindsets and behaviors determine the effectiveness of collaboration. Processes guide interaction forward towards meaningful objectives. Performance is how we hold ourselves accountable and deliver on our commitment to our customers, shareholders, and employees.


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Thursday, May 4, 2023

10 Lean Blogs to Follow 2023



A key part of Lean (or continuous improvement) is continuous education – learning new ideas to challenge your thinking. The Lean community of thinkers is a generous one that believes in paying it forward. Many share their knowledge and experience in blogs they write. Reading these Lean blogs can keep Lean principles and practices at the forefront of your mind as you make decisions in work and in life.

Here’s a list of ten Lean blogs you should follow, in no particular order…

1) Bobemiliani.com – by Bob Emiliani

Location: Providence, Rhode Island

About: Bob Emiliani is a professor of Lean management at Central Connecticut State University. He is an author of 17 books and 47 research papers based on his deep researches in the fields of leadership and management. Prior to his academic career, Dr. Emiliani has 15 years of industry experience and he is more than passionate about Lean management. All this knowledge converts into insightful articles presented in his blog. A gold mine for both, Lean practitioners and Lean enthusiasts.

Frequency: 7 posts / month

 

2) Curious Cat Management Improvement Blog – by John Hunter

Location: Houston, TX

About: In Curious Cat, John Hunter shares opinions and challenges derived from his professional and personal experience. John is an author, lean management practitioner, software development consultant and much more. Here you can find original commentaries related to different topics such as lean management, management improvement and etc.

Frequency: 3 posts / day

 

3) Gemba Academy Blog – by Jon Miller, Ron Periera, Kevin Meyer, Steve Kane

Location: USA

About: Gemba Academy offers online Lean Manufacturing, Lean Office, and Six Sigma training to companies around the world. They teach topics such as 5S, the 7 Wastes, Kanban, Standard Work, Value Stream Mapping, Quick Changeover, and how to leverage these methods in Kaizen Events.

Frequency: 2 posts / week

 

4) JFlinch Blog – by Jamie Flinchbaugh

Location: Lehigh Valley, PA

About: Jamie Flinchbaugh is a lean advisor, speaker, and author. He has advised over 300 companies around the world in a lean transformation. Previously he co-founded the Lean Learning Center, and he has helped build nearly 20 other companies as either a co-founder, board of directors member, advisor, or angel investor.

Frequency: 3 posts / week

 

5) Lean Blog – by Mark Graban

Location: Fort Worth, TX

About: Mark started this blog back in 2005. He is a veteran Lean management practitioner in the manufacturing industry and later he decided to dedicate his professional life to incorporating the principles of Lean in the healthcare industry.

Frequency: 1 post / day

 

6) Lean Pathways – by Pascal Dennis and Al Norval

Location: Toronto, CA

About: In this outstanding Lean blog, you can enjoy insightful articles, find interesting facts and curious points of view. The author often presents commonly accepted norms and theories related to Lean but from a different angle. Pascal Dennis is a professional engineer, advisor and author of several books. He has a solid background with Lean and has supported lean implementation at leading international companies from different industries.

Frequency: 1 post / week

 

7) The Lean Thinker – by Mark Rosenthal

Location: Washington

About: Mark is seasoned in lean manufacturing and has more than 20 years of professional experience. He has helped various organizations to implement and understand continuous improvement. Whether you are a beginner or an advanced professional, in this Lean blog you may find valuable information about broad or more specific topics.

Frequency: 1 post / week

 

8) Katie Anderson Blog – by Katie Anderson

Location: Massachusetts

About: For over 20 years, Katie has helped thousands of leaders around the world develop the mindset and capabilities to create organizational learning cultures that foster innovation, engagement, and longevity. She’s on a mission to empower leaders at all levels to lead with intention to achieve higher levels of performance, increase their personal and professional impact, and create a meaningful legacy.

Frequency: 1 posts / month

 

9) Old Lean Dude – by Bruce Hamilton

Location: Massachusetts

About: Bruce has been around the Lean scene since 1985, first as a practitioner and later as a consultant. He is passionate about learning and shares all his thoughts and learned lessons on his blog. As he says “Everyday there is something new to learn and to share.” His blog is an ongoing reflection on Lean philosophy and practices with an emphasis on keeping good jobs close to home.

Frequency: 1 post / week

 

10) A Lean Journey – by Tim McMahon

Location: Massachusetts

About: Tim is a Lean implementation leader, author, and blogger. Tim has more than 20 years of leadership experience implementing Lean manufacturing. A proven leader in high tech manufacturing companies, he is passionate about quality improvement methods by actively learning, thinking and engaging people.

Frequency: 3 posts / week

Note: I know this is my own blog, but I am partial to my own labor of love.

 

Bonus:

The Lean Post – by The Lean Enterprise Institute (collection of authors)

Location: Worldwide

About: LEI brings together authors from around the world sharing articles about making the world better through lean thinking and practice.

Frequency: 3 posts / week

 

KaiNexus Blog – by The KaiNexus Team (collection of authors)

Location: Texas

About: This blogs brings shares articles from KaiNexus consultants who’s mission is to use their technology and experience to foster and help spread continuous improvement.

Frequency: 3 posts / week

 

The blog landscape has changed a lot over the last decade and likely will continue to evolve. I have chosen to focus on personal blogs here, my preference. Yet, there are many other helpful Lean blogs that are not on this list. Let me know the blogs that you enjoy reading.


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