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Friday, February 5, 2010

Lean Quote of the Day - February 5th, 2010

On Friday’s I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

Feel free to share some of your favorites here as well.

"Change has a bad reputation in our society. But it isn't all bad — not by any means. In fact, change is necessary in life — to keep us moving ... to keep us growing ... to keep us interested . ... Imagine life without change. It would be static ... boring ... dull."

— Dr. Dennis O'Grady in Bottom Line - Personal

Effectively managing the change is a challenge for many leaders.  Follow these six strategies for change leaders and you will improve your ability and outcome.

Tuesday, February 2, 2010

Proofreading Tips

During a recent all employee email I wrote within my company I made a typo. I wrote 3 ½ hours instead of 3 ½ years when describing some positive results. I decided I would take this opportunity for improvement and learn some proofreading skills.

It’s difficult to proofread your own work because you’re so close to it – you know what’s coming next which often means you unconsciously skip along, missing typos and misspellings completely. With my experience making typos I think it's nearly impossible for someone to accurately proofread their own writing and be consistently successful.

Think about it: If you produce 1,000 words a day, and you let 1 typo slip by every week, that's actually a 99.986% success rate. If you think about it in terms of letters rather than words, since most typos happen at the level of letters, that 1 typo a week equates to about a 99.997% success rate.

Consider the common exercise often used in demonstrating the weaknesses of 100% manual quality inspection. Count the number of F’s in the paragraph below:

THE NECESSITY OF TRAINING HANDS FOR FIRST-CLASS FARMS IN THE FATHERLY HANDLING OF FRIENDLY FARM LIVESTOCK IS FOREMOST IN THE MINDS OF FARM OWNERS. SINCE THE FOREFATHERS OF THE FARM OWNERS TRAINED THE FARM HANDS FOR THE FIRST-CLASS FARMS IN THE FATHERLY HANDLING OF FARM LIVESTOCK, THE OWNERS OF THE FARMS FEEL THEY SHOULD CARRY ON WITH THE FAMILY TRADITION OF TRAINING FARM HANDS IN THE FATHERLY HANDLING OF FARM STOCK BECAUSE THEY BELIEVE IT IS THE BASIS OF GOOD FUTURE FARMING.

How many did you get?

Don’t beat yourself up too badly human error is inevitable. However, there are some steps you can take to help.

1) Use spell-checker on your computer, but be careful the computer can often make errors.
2) Set aside time to proofread without interruptions or distractions.
3) Print out a copy to proofread instead of reading on screen.
4) Read it aloud, read it slowly – stimulate another sense.
5) Read it backwards looking for surface elements rather than the meaning of document.
6) Use a ruler to focus on one line at a time.
7) Check the numbers in your document.
9) Take a break between writing and proofreading – at least 20 minutes.
10) Most important – Get someone else to proofread.

What tips or techniques do you use to proofread your emails, articles, white papers, presentations, procedures and instructions?

I tried these tips with this post. Did it work?

Friday, January 29, 2010

Lean Quote of the Day - January 29, 2009

On Friday’s I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

Feel free to share some of your favorites here as well.

It is not the employer who pays the wages. He only handles the money. It is the customer that pays the wages. ~Henry Ford, 1922
 
If you haven't started down the path of Lean accounting maybe now is the time.  Consider these tips on implementing Lean accounting from Watlow Electric

Tuesday, January 26, 2010

The "Hot Stove" Rule of Discipline

In a recent supervision class I learned of an interesting analogy between touching a hot stove and applying positive, corrective discipline. The similarities are: immediacy, advance warning, consistency, and impartiality.

  1. A hot stove burns immediately. Likewise, discipline should be applied quickly after an infraction. There should be no question in an employee’s mind as to cause and effect.

  2. A hot stove radiates heat and gives a preliminary warning – so should discipline.

  3. A hot stove always burns when touched. Likewise, discipline must be applied consistently.

  4. A hot stove plays no favorites. Neither should discipline.
While I don’t directly supervise people anymore I still found this analogy useful. I am sure anyone with kids has had to discipline them at some point. It would be ideal to avoid discipline and we should work toward this but sometimes it is necessary. Are you impartial, immediate, consistent, and do you give warning when discipline is needed. Just think of touching a hot stove before you act.

Sunday, January 24, 2010

The 6 P’s of Leadership

When you hear the word “leadership” what comes to mind? There are numerous definitions of leadership. For me leadership is ultimately about creating a way for people to contribute to making something extraordinary happen. Effective leadership comes down to people. It is about the ability to successfully engage and maximize all human resources for the attainment that vision.

In keeping with this idea that leadership is about people, there are 6 qualities of leadership starting with the letter P:

Principles - You have to have a moral compass as a leader. It starts with basic beliefs and values. It's important to make clear to the people in the organization what those are, so you're transparent. They have to be consistent with the values of the organization, or there will be a problem.

Perspective - That's an ability to dream, visioning that leads to strategies. It starts with a broader view of the world you live in. It's about value to the consumer.

Passion – It is not style. There are a lot of different styles -- charismatic, quiet, confident. But it all comes down to this motivating sense of commitment to what you do. Vince Lombardi said “the difference between success and failure is energy … fired with enthusiasm.”

Perseverance - That's sticking with it through the good times and the bad times -- mostly the bad. It means picking yourself up every day to go after it.

Plan – It's great that you have a dream and a vision but how are you getting there? If people see that you have a passionate purpose but get the feeling that there's now way you'll get there, how likely are they to buy into it? Not very to say the least. Build a plan and use it.

Partnerships - Seek co-operative working relationships both internally between functions and externally with suppliers and customers. Seek to use teams, not individuals. Seek to build trust. Create win-win solutions.

While there are people who seem to be naturally endowed with more leadership abilities than others, I believe that people can learn to become leaders by concentrating on improving these particular leadership skills.

It's important to remember that results count. Effective leaders are those who increase their company’s' performance by creating value profitably.


If you enjoy this post and want to continue learning you can subscribe to A Lean Journey, join the discussion on LinkedIn, and follow me on Twitter with links on the right hand side of this page.

Friday, January 22, 2010

Lean Quote of the Day - January 22, 2010

On Friday’s I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

Feel free to share some of your favorites here as well.

"Trying to change people's habits and their way of thinking is like writing in the snow during a blizzard.  Every 20 minutes you have to start all over again. Only through constant repetition are you able to create change "
        - Donald L. Dewar (author of A Serious Anomaly: Quality Circles without TQC)
 
Check out this post on coping with resistance to change to learn about the common reasons people resist change and how you can overcome those conditions.

Sunday, January 17, 2010

Respect for People One Cup at a Time

This is a guest post by Rebecca Kane Dow, Marketing and Communications Manager for  CONNSTEP.   CONNSTEP is Connecticut's NIST/MEP affiliate, helping Connecticut's small and midsize manufacturers compete and grow through highly personalized services tailored to the specific needs of companies.  Rebecca is also the voice behind @CONNSTEP on twitter.

I visit Dunkin Donuts far more than I should. With the ease of a drive-thru at most every location and one directly across the street from my office, the convenience of getting a quick coffee is often too hard to resist… or so I had thought.

During one visit in late November, I became incredibly frustrated by having to repeat my order three times at the microphone and then again when I got to the drive through window only to realize, when I got to my office, that my coffee had no cream and all sugar, and my bagel had cream cheese, not peanut butter - exactly the opposite of what I requested. But the real disappointment lie in that, at no time, during that whole transaction, did I get a simple “thank you.”

So, for the next few days, I waited. After the transaction was completed and there was no “thank you,” I waited, and when the employee annoyingly asked, “what?” I simply said, “you’re welcome.” This exercise got me a few annoyed, “thanks” or for the most part absolutely nothing.

I called and spoke with three store managers – nothing changed – and after reading about how Comcast and Dell use Twitter for customer service, I developed the “12 Days of Dunkin Donuts” campaign (as it was the holiday season). Each day, I would use my allotted 140 characters to share my experiences – good or bad (mostly bad) - to illustrate how unvalued I felt as a customer with the hopes of getting corporate attention, and by day three, I got a direct message from the voice of corporate Dunkin Donuts. We chatted, I got a lovely gift of coffee and a travel mug for my time and follow-up calls from the managers of the stores that I specifically highlighted.

Sadly, though, poor customer service seems endemic regardless of franchise, so I continue on with my campaign to highlight the poor customer service culture at the largest coffee chain in America. But what does this have to do with Lean?

The two basic tenets of the Toyota Production System, the genesis of Lean, are “Just-In-Time” and “Respect for People” and they are equal in importance.

During the times I have been inside a Dunkin Donuts, I’ve noticed the successful implementation of some Lean principles including single piece flow, kanban, point of use storage, FIFO and takt time, however, I believe it is the intense focus on takt time or, as they call it, the “customer wait time,” that is partially to blame for the degradiation of customer service. And witnessing how managers treat employees and employees treat each other, the root cause of poor customer service is glaringly obvious - if you don’t work in an environment where there is “respect for people,” then how can you pass respect on to the customer? Dunkin Donuts is out of balance.

DD’s biggest competitor, Starbucks, provides health insurance, benefits and a higher paywage to their employees and the culture of customer service is evident throughout your visit - from the greeting when you first arrive in the store through to the appreciation from the barista when you receive your coffee. Granted their coffee is more expensive, but I feel valued – and that value is worth paying for.

Every customer has choices today – from the customer who buys coffee to the customer who buys actuators or circuit boards or fuel systems – and in this commoditized market, how do you differentiate your company from that low-cost supplier?

Respect and value your employees, they will in turn respect and value your customers.

And don’t forget to say thank you.

If you enjoy this post and want to continue learning you can subscribe to A Lean Journey, join the discussion on LinkedIn, and follow me on Twitter with links on the right hand side of this page.