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Friday, May 24, 2013

Lean Quote: Stay Motivated, Celebrate Accomplishments Along the Journey

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"Accomplishments will prove to be a journey, not a destination." — Dwight D. Eisenhower


If you want to reach your goal it is important to look at your accomplishments along the way. Most goals have challenges that need to be overcome to be successful. Each hurdle that you overcome gets you one step closer to your goal. Ongoing data analysis and regular celebration of achievement are essential components of the continuous-improvement model. Recognition of successes and refocusing of goals lay the path for moving forward.

If big picture success seems too lofty of a goal, focus on what you can achieve each day. Take time to recall what you accomplished and contributed to the success of the goal. Keep focused on that ultimate goal and you will get there with help along the way.

Instead of waiting to celebrate the final achievement of your objectives, seek small ways to celebrate each little victory. Rewards remind you that you are coming along and achieving your goal. These small rewards will spur you on to more action that will ultimately lead you to the doorstep of the destiny you deserve. Overcoming the challenges in front of you will create a sense of pride and joy in your accomplishments.

Stay motivated and reach your goals by celebrating small achievements along the way and remember to enjoy the process along the journey!

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Thursday, May 23, 2013

Happy 4th Blog Anniversary A Lean Journey


Today marks the 4th anniversary of A Lean Journey Blog and as tradition here each year I take the opportunity to reflect. The act of "self-reflection" is called Hansei is Japanese. It is the practice of continuous improvement that consists of looking back and thinking about how a process can be improved.

I’d like to think that I turned my naive endeavor to share learning along my own journey into a successful contribution in the Lean community. As I have said before this labor of love has been a tremendous learning process both from the great fans and other colleagues online that I exchange with and from the process of distilling my own learning with you.

Some may be asking how do you define success for a blog?  I think like most publications it is basically about audience.  Are you growing followers? Are people reading your posts? So like in previous years we can look at the number visitors, Facebook fan, tweeps on Twitter, and LinkedIn members as an indication of growth.

The number of returning visitors to the site shows some level of satisfaction with the content.


Year over year growth indicates a positive trend with readers.


This past year the number of Facebook fans increased 45% to 840 people. The number of Twitter followers increased about 30% to 1650 people. Our LinkedIn group saw growth of 50% to about 575 members. This past year exhibited a number of new sponsors like LeanKit Kanban, Lean Enterprise Institute (LEI), Kogan Page Publishers, and Creative Safety Supply.

The “Top 3 Posts” of the past year were:

If I revisit last year’s goals they centered on bringing some new features (content) to the blog.  First, was a concept I called the “Meet-up” which introduced various Lean leaders to us practitioners, many of them friends and contributors to A Lean Journey.  I asked them 5 questions in order to get their perspective on Lean.  There were about 25 posts over the summer highlighting these authors.

Another, feature was to highlight previous posts and present a summary of these for easy review by readers. This series was called “A Year Ago”.  There were only 8 such posts this past year. This proved to be quite manual intensive so I decided to spend more energy on new content.

The last area of focus this past year was to increase guest blogger posts.  I feel it is important to provide an opportunity to new voices. We all can learn from others if we will just listen. Sharing others opinions, lessons, and thinking can teach us all something. This past year there were about 20 guest posts on the site.

As look into my 5th year of blogging I foresee a number of potential milestones.  As this post marks my 901 post my 1000th post is not far behind. Further, based on the number of visitors and projected growth there is a real possibly to reach 500,000 visitors to A Lean Journey. All these milestones are cause for refocus. As such I am going to reach out my audience to hear the voice of the customer.  It is important to understand after all this time what people like and dislike. This will allow me to provide the value readers are looking for. This may come in the form of a survey but I am always open to feedback because in the end your opinion has a great deal to do with content and the success of A Lean Journey Blog. Another activity I have in the works is an overhaul of the site. It has been some time since the design has been reviewed.  With the additions overtime it has become more evident a simpler cleaner layout will be more beneficial.

I would like to thank all the visitors and contributors to A Lean Journey Blog this past year.  It has been a successful Journey this past year. Please, share your feedback so that A Lean Journey can be even more successful next year.


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Tuesday, May 21, 2013

Book Review: Anatomy of a Lean Leader




Are you looking for a Lean leadership model for your organization? In Anatomy of aLean Leader Jerry Bussell draws from his rich lifetime of learning and wealth of stories from the gemba to weave together important lessons from exemplary lean leaders.

In his book, Bussell identifies ten characteristics that he claims are essential for a leader to possess in order to successfully implement a “lean” culture within an organization, or an organization that consistently improves its operations and eliminates wasteful activities from its value streams. He illustrates those traits with stories about modern CEOs as well as past U.S. presidents, Abraham Lincoln.

Those ten essential characteristics are:

  1. Purpose: “finding both the emotional and market definition of the group’s highest purpose, putting it in human terms, and turning everyone to face in that direction”
  2. Respect: “knowing that our words and actions have a profound effect on others; striving toward positive outcomes for people”
  3. Probity: “transparently honest… holding to the highest principles and ideals… integrity… telling the truth”
  4. Influence: “guiding people to finding the right answers on their own, so that the right path becomes their natural inclination”
  5. Continuous Learner: “always looking for new approaches”
  6. Persistence: “keeping coming at a problem with energy and intelligence, working toward a better outcome”
  7. Holistic Thinker: “keeping the entire system in mind”
  8. Problem Solver: no definition offered
  9. Results Driven: “focusing on the process instead of the outcomes”
  10. Courageous: “embracing change that is substantive instead of incremental… being willing to stand up to those who are risk adverse, and it is always inclusive.”

A chapter is devoted to each one of these characteristics. Each of these is presented in concept and backed by examples taken from both our 16th President and noted lean practitioners who have embraced and implemented lean thinking within their organizations as CEOs or C-Suite executives. They share their insights, experiences, stories and lessons of these characteristics. Jerry even shares his own moments of truth, tough choices, and lessons learned.

Each chapter concludes with 5 questions to allow the reader to reflect on their own leadership characteristics and how they may apply them. Bussell invites the reader to follow him down a similar fulfilling lean journey in leadership.

Jerry hopes that if there is one thing that readers take away from his book, it is that purpose – the single compelling vision of what the organization is trying to achieve – is the key. Every other character trait is in support of the unifying sense of being purposeful.

My only complaint of this book is the small font which makes the book deceiving longer and hard to read.  Unfortunately, there are no pictures or graphics to accompany the writing within the book. While not necessary it would have been a plus.

If you are looking for a model for leadership in creating operational excellence then follow Jerry’s practical guide to leading a lean organization. The wealth of knowledge distilled from so many great leaders in one place is invaluable to all leaders from the front line to the corner office. Leadership is a journey in learning and this book will guide you along a proven path of excellence.

Anatomyof a Lean Leader written by Jerry Bussell has been selected as a recipient of an internationally recognized award from The Shingo Prize for Operational Excellence, part of the Jon M. Huntsman School of Business. Bussell will receive the award at the 25th Annual Shingo Prize International Conference occurring May 6-10 in Provo, Utah.


Disclosure: The publisher sent me a copy of this book for my review.













Monday, May 20, 2013

Quality Trends: What Motivates You at Work?



This month on ASQ’s blog A View From The Q Julia McIntosh takes a look at several themes from ASQ’s World Conference on Quality and Improvement. Unfortunately, I wasn’t able to attend the conference this year but it appears from all the commentary online that is was a huge success. A topic that Julia highlighted that is of particular interest to me was in regards to workplace motivation:What motivates you at work?”

Motivation is a core factor for a successful business and there have been many studies around it, yet there is no definitive answer or a one size fits all solution to motivation and employee engagement. The several elements of motivation differ from person to person as well as circumstances.

A well known motivational concept is the “Carrot and Stick” approach. This analogy is about using rewards and penalties in order to obtain desired results. It refers to the old story that in order to get a donkey to move forward and pull the cart you would dangle a carrot in front of him or hit him with a stick from behind. The result is the same; the horse moves forward.

So the stick represents fear, which can be a good motivator when used sparingly at the right time. It may produce immediate results that derive from prompt compliance. It is only useful in the short term though, as over time increasing levels of punishment would be necessary to obtain the same results and this can backfire in the form of mutiny and sabotage.

The carrot is then an incentive, which can work very well as long as the individual finds the incentive appealing. In this case, the donkey would have to like carrots, be hungry and/or have a manageable and movable load in order for the carrot to work. This is very important as the incentive must be perceived to be attractive enough.

Reward and punishment are significant motivators only if the reward is large enough or the punishment sufficiently severe. For example, management holds out a carrot, offering a week’s paid vacation to the person who has the highest production numbers. Employees will work hard to reach that target (if the vacation is really what they want), but once the contest is over, they will revert back to their previous level of effort. Or, management wields a stick, threatening some kind of punishment if employees don’t do their jobs. In those cases, people will do just enough to “stay under the radar” and avoid getting into trouble. While some carrots and sticks may work in crisis situations or as a stop-gap remedy, what they mostly do is promote nearsighted thinking, mistrust, cynicism, and a diminished capacity to innovate and create.

Typically, organizations tend to base their motivational schemes on tangible good such as money, in the form of pay and bonuses. The problem with this, like the carrot, is that its attractiveness decreases over time. Sometimes, a simple word of praise from your boss can mean more than a small pay rise. If organizations could find the perfect balance been tangible and intangible rewards, carrots and sticks, this would be the answer to the motivation question. Managers must not overlook these motivators if they want to retain staff and more importantly, have them working to the best of their ability.

If you’re looking for ways to create an environment where people are driven to do their best work, you’ll need to think beyond carrots and sticks. It’s a bit trickier, perhaps a little messier, but if you want to create a thriving organization, you’ll need to consider motivation from the inside out.

Just as you can't motivate a seed to grow (you can only provide an appropriate environment that will allow it to grow), you can't motivate people. They motivate themselves. They have it in their blood, or they don’t. Some people will kick it up a notch to earn a promotion, or a reward, or for recognition. But ultimately, it’s up them.

In my experience there are three things you need to learn about motivation:
  1. First, you can’t motivate anybody to do anything they don’t want to do. Motivation is an internal thing, not an external thing.
  2. The second thing is that all people are motivated. The person that stays in bed in the morning rather than getting up and going to work is more motivated to stay in bed than to work. They might be negatively motivated, but they are nonetheless motivated.
  3. The third thing is that people do things for their reasons and not for yours. The trick is to find out what their reasons are.

External factors can help create an environment where self-motivation can occur, however. The surest way to improve performance is to create a secure, calm environment where your employees know they are important members of your team.

As a business you can help them by creating the best conditions under which people get motivated:

Sense of Purpose: What is it about your job that gets you out of bed in the morning? What contribution to the betterment of anything are you, personally, making every day? Most people want there to be some meaning in the work they do, something more than hours of labor that result in a paycheck.

Leadership: Competent, trustworthy, genuine, conscientious innovators who are glad to be on the job every day! (Well, okay, most days.) Effective leadership is not a result of the command-and-control approach. Instead, it’s more like navigating than commanding – using the ability to “turn confusion into understanding,” and “see a bigger picture.”

Organizational Character: The integrity and consistency of choices and decisions the organization makes. Organizational Character is not only “how we do things around here” (the culture) but also why we do things this way and what people expect when we do things. It’s an organization’s reputation with the people who work there. It’s the tone and the pace of the organization and it’s how people are treated. It’s a major reason people like, or don’t like, where they work and a key contributor to motivation.

Motivation comes from within. Individuals have the capacity to motivate themselves...or demotivate themselves. Leaders can help them see the way by creating and sustaining the kinds of conditions that help them bring their best selves to work every day. Respect, proactive and honest communications, capable and engaged leadership – these are the ingredients that add up to an engaged, energized workplace.

Motivated, committed, engaged employees care about what they do and why they do it. They get up and come to work every day because they care about it. It’s not a short-term energy surge; it’s a way of life.

I’m part of the ASQ Influential Voices program. While I receive an honorarium from ASQ for my commitment, the thoughts and opinions expressed on my blog are my own. 


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Friday, May 17, 2013

Lean Quote: Leadership Takes Away Excuses

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"The coach’s (leaders) job is to take excuses away from the player – no travel problems, no equipment problems, no bad practices, no bad game plans – so that there is nowhere for the player to look but in the mirror." — Former Hockey Coach Barry Melrose


Many businesses will face immense challenges on the road to success. They will also be presented with opportunities to overcome these challenges. Don’t squander your potential with self-imposed limitations. Don’t make excuses for why you cannot engage more fully. Capitalizing on your chances is a matter of empowering employees by removing roadblocks for the greater good of the business.

Leaders are leaders because they break down the barriers inhibiting performance and motivate to achieve results. Even if not the experts, they learn to coordinate with the key people who can accomplish the task.

When you hear lots of excuses from your employees, it means they’re under the impression that you’re blaming them or about to blame them. The simple resolve is to say, “I’m not interested in fixing any blame, I’m only interested in fixing the problem.”
The moment you hear an excuse, your concern has to be fixing the issue.

Effective coaching is about identifying ways to overcome the true barriers to performance; these are often deep seated value-based limiting factors, which cannot be underestimated. The most effective leaders "take away excuses"--creating accountability and high performance, instead of just talking about it.

So, have you created a Lean environment free of excuses? I’d like to hear how you have addressed excuses.

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Wednesday, May 15, 2013

SME’s 2013 #EASTEC Conference Review - Human Ingenuity



Yesterday, I got a chance to get out the office and partake in EASTEC. The Society of Manufacturing Engineers (SME) organizes EASTEC, one of the largest manufacturingshows on the East Coast highlighting the latest technologies and management strategies for operational excellence.  The theme this year was “Human Ingenuity” meaning to envision a new product, it takes human ingenuity. This was a great opportunity to see some old friends and listen to a couple of Lean presentations.  I thought I would share some of my thoughts and learning from this event with all of you.

First up was Bruce Hamilton, from Old Lean Dude Blog and GBMP, to Lean Manufacturing Plateaus. Since the mid-1990's many US manufacturers have benefited from implementation of Lean manufacturing methods. Most of these implementations, however, have plateaued far below their potentials, producing only modest and sometimes transient gains, and failing to capture the passion and engagement of true Lean transformations.

Bruce says companies naturally plateau because they get too happy too soon.  The earliest plateau occurs after some initial stability from attacking low hanging fruit. In actuality if you are focused on developing people it is all low hanging fruit. These plateaus along the journey to true north can be counteracted by not only teaching the know-how but teaching the know-why.

Plateaus are going to happen and management must anticipate them.  They are a temporary place to solidify concepts and learning. Leaders must take the next step to move past their comfort zone. It is management kaizen that gets you past plateaus. Companies who break through realize that employee development leads to business (and Lean) success.

Next on the agenda was Ron Pujalte, a Lean Consultant from GBMP, who discussed How to Leverage the Power of the Lean Triangle. For those who are not familiar with the Lean Triangle it is made up of Philosophy, Technical, and Management factors at the center of Human Development. Strategy must come before Philosophy. Management must lead with commitment from everyone.  On the technical side, tools are the means, not the ends.

The 3 sides of the Lean triangle make a unique contribution to the overall triangle. The component parts work together to encourage a strong culture that centers on customers, leverages employee knowledge and creativity and continues to drive organizational experimentation and learning year over year. Systems run the business but it is people who the system. Management must provide the means of connecting the dots. True North is always on the horizon.  Getting there is the challenge.

Finally good friend Tony Manos, from 5S Supply and sponsor here, gave a presentation titled A3 Problem Solving Deep Dive. Many organizations are using the A3 methodology to help solve problems and create better target conditions. The A3 is a way of simplifying and filtering information to an 11x17 sheet. The form itself is not a solution; it is the thinking and process that brings results. It is a working document that is best done with a pencil and eraser than digital formats.

The basic structure of the A3 follows the PDCA methodology which encourages Kaizen (small experimentation continuously checking your hypothesis) that leads developing people. The A3 is really about your personal learning and growth. It provides great coaching moments along the process. To be effective people need to know some basic problem solving tools before using an A3. A3’s are effective and efficient closed looped system of problem solving.

EASTEC proved to be another success for me. I was able to see many of manufacturing’s greatest innovations on display first hand. There was an opportunity to network with many leaders, practitioners, developers, manufacturers, and consultants in my area. And of course I had the opportunity to learn from a number of great Lean Leaders. Hopefully, you can take advantage of similar activities in your area and share the learning as I have.



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