Thursday, November 23, 2017

Happy Thanksgiving!


For many of us, the meaning of Thanksgiving usually includes feasting, four-day weekends, football games, floats, family reunions, or a forerunner to Christmas festivities. The “first Thanksgiving,” however, was neither a feast nor a holiday, but a simple gathering. Following the Mayflower’s arrival at Plymouth Rock on December 11, 1620, the Pilgrims suffered the lost of 46 of their original 102 colonists. With the help of 91 Indians, the remaining Pilgrims survived the bitter winter and yielded a bountiful harvest in 1621. In celebration, a traditional English harvest festival, lasting three days brought the Pilgrims and natives to unite in a “thanksgiving” observance. 

This “thanksgiving” meal would not be celebrated again until June of 1676. On June 29 the community of Charlestown, Massachusetts proclaimed a day of thanksgiving for their good fortune. Ironically, this celebration excluded the Indians, as the colonists’ recognized their recent victory over the “heathen natives.” One hundred years later, in October of 1777, all 13 colonies participated in a one-time “thanksgiving” celebration which commemorated the patriotic victory over the British at Saratoga. It would take a span of over 150 more years to establish Thanksgiving as we celebrate it -- George Washington proclaimed it a National holiday in 1789, Lincoln proclaimed the last Thursday in November in 1863, and Congress sanctioned it as a legal holiday in 1941.

The meaning of Thanksgiving has undergone numerous transitions -- an expression of gratitude for survival, a council’s recognition of its flourishing community, submission of the local natives, the defeat over the British, resulting in a collection of our nation’s traditions and values. Over the centuries, families added their customs to the Thanksgiving celebration, preserving that which they held most precious.

Thanksgiving Day has evolved over the years as an important holiday. It is not just about feasting and merrymaking. The tradition of Thanksgiving dinner teaches us to appreciate the finer things in life. It is about showing one's gratitude for the blessings that we are showered with. In all the hustle and bustle of getting ready for Thanksgiving, take a moment to focus on what being thankful is all about. 


I am thankful for you, the readers of A Lean Journey Blog. You make sharing my thoughts rewarding in so many ways. I wanted to take this time to resound my appreciation for your interest, dialogue, and support of me and A Lean Journey Blog. 

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Monday, November 20, 2017

Be Thankful This Thanksgiving


It is that time of the year again, when families and friends come together and celebrate the preamble to the Holiday season. Thanksgiving is a time to give thanks for all of the great, influential people in our lives. Our immediate outpouring of gratitude always seems to focus on families and friends, the turkey, stuffing and afternoon football.

However, if we don’t get caught in the raucousness of Thanksgiving, and really sit down and value what we have, our jobs, colleagues, and employees equally deserve thanks. And a simple expression of gratitude goes a long way in the workplace.

Here are four great ways to show your employees how grateful you are to have them, just in time for the Thanksgiving holidays.

1. Have an office meal: Who doesn't love a healthy helping of some good food? Thanksgiving is a great time to try and get all your employees in one place for an office meal.

2. The gift of time: Look to the thing many employees value most: time off. When it comes to the holidays, an extra day to prep is always appreciated. If your company can afford to grant this gift to your employees, give it a shot. 

3. Appreciate their work: Nothing inspires people more than knowing their worth. A well-crafted compliment can be better than even the most expensive gift. Your praise can work to kill two birds with one stone. Give your employees the gift of gratitude while also motivating them to produce better work. Sounds like a win-win gift to us.

4. Thank-you wall: When words aren't enough, showcase your creative side. This public display of appreciation is a great way to acknowledge how everyone's good work contributes to a stellar company. Leave your workers with a positive feeling about their efforts before they head off for their holiday travels.

So this Thanksgiving season, extend your thanks from family and friends to your colleagues and work community as well.

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Friday, November 17, 2017

Lean Quote: Developing Excellent Communication Skills is Absolutely Essential to Effective Leadership

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"Developing excellent communication skills is absolutely essential to effective leadership. The leader must be able to share knowledge and ideas to transmit a sense of urgency and enthusiasm to others. If a leader can't get a message across clearly and motivate others to act on it, then having a message doesn't even matter." — Gilbert Amelio, President and CEO of National Semiconductor Corp.

Communication is the glue that binds an organization together but do not assume that several announcements and a note on the notice board is sufficient to get the story out. Some say to communicate seven times and seven ways but that does not mean seven months apart. Develop and implement a robust communication plan.

Effective communication is all about conveying your messages to other people clearly and unambiguously. It's also about receiving information that others are sending to you, with as little distortion as possible. Doing this involves effort from both the sender of the message and the receiver.

Developing advanced communication skills begins with simple interactions. Communication skills can be practiced every day in settings that range from the social to the professional. New skills take time to refine, but each time you use your communication skills, you open yourself to opportunities and future partnerships.

Communication is a key ingredient for empowerment. Give every employee equal and direct access to information. Many companies have developed a trickle-down style of communication that alienates those employees who may not be "in the loop." The more informed employees are and the more communication is open, honest, direct and complete, the more likely employees are to feel empowered and connected to the daily operations and overall goals of their company.

Open communication is at the center of Lean and Respect for People. Employees need to know what is expected of them and how they’re performing. Visual displays such as scoreboards, scheduling charts, team communication boards, and recognition displays all help to keep information flowing between employees, departments and upper management.


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Wednesday, November 15, 2017

The Seven Steps of Problem Solving


Problems are expected in the course of business. A successful organization is not determined by the absence of problems. Rather, success is measured by how we solve the problems that do emerge.

The seven-step “root cause” problem solving process is a logical, commonsense method to solve any type of problem. It provides a road map to help everyone solve problems during the improvement journey. It suggests what materials and information are needed to resolve an emergent issue. And it provides a record of the decision making process. If the solution we select does not bring the desired results, we can review our steps and assumptions and make subsequent adjustments.

Versions of the problem solving process exist under a variety of acronyms. Regardless of the specific model employed, there are seven universal steps:

  1. Select the issue.
  2. Search for data to describe the situation.
  3. Analyze the facts to obtain root cause(s) of the performance gap.
  4. Select a solution.
  5. Conduct a pilot test.
  6. Evaluate performance.
  7. Standardize the gains, reflect, and repeat the process.
Let’s cover each of these steps in a little more detail.

1. Select the Issue. Start with the voice of the customer. Even if your work group does not have direct contact with the external customer, take the time to identify how your activity affects the customer. Then create a measurable problem statement, such as “reduce late deliveries.” Specify the measurable performance gap you wish to close.

2. Search for the data to describe the current situation. Gather all the relevant facts. In the early stages of any problem solving process, data are often scarce, and it’s tempting to accelerate the process by moving right into action. But take the time to search for the date to describe the current situation. Use the seven basic quality tools (fishbone diagram, Pareto chart, histogram, line chart, scatter diagram, control chart, and check sheets) to analyze the data and visually display the facts of the story. New ways of thinking will emerge when the data have a chance to speak.

3. Analyze the facts to obtain the root cause(s). Problems are often complex. Often, what we view as the problem is merely the symptom of a deeper, more complex problem with multiple contributing factors. In other words, the problem manifests in one area, but the “root cause(s)” of the problem lies elsewhere. One simple method to identify the root cause of a problem is called the “5 whys.” Simply ask “why?” five times. By the time you get to the fifth “why,’ you are usually down to bedrock. Another technique used to identify root causes is the fishbone diagram (also called the Ishikawa diagram, or the cause and effect diagram). The main purpose of the technique is to identify and map the major contributing factors to the development of a problem.

4. Select a solution. Unlike many mathematical problems, which allow for only one answer, quality problems have many possible solutions. So don’t jump to the conclusion that on particular solution is the only solution. Take the time to identify and consider as many ideas as possible. This is perhaps the most creative step in the problem solving process. Do not judge the quality of your solutions, even the crazy ones, until you exhaust the brainstorming process. Then, select an approach, preferably one that focuses on process improvement and that is financially feasible, has the best chance of being implemented and will have a high impact on the problem.

5. Conduct a pilot test. Take the time to do a test run on the solution. Make individual responsibilities clear and establish a daily schedule for the improvement plan. Notify anybody who might be affected by your changes before you begin implementation.

6. Evaluate performance. How well have you done? Is the problem subsiding? Do you see any improvement? Are there any assumptions that need to be modified? Check whether your solution produced the desired affect. If the results are not satisfactory, revisit the earlier steps in the problem solving process.

7. Standardize the gains, reflect, and repeat. Once you see that the solution is working, take action to maintain the gain. Standardize the solution so that you can prevent the very improvements you worked so hard to accomplish from being neglected or replaced over time with past practices. Gather data until the benefits stabilize. After you confirm that you achieved your desired effect, communicate the improvement.

The seven step problem solving process is a powerful mechanism to solve problems once and for all. In the end, an improvement is never an improvement until every step, including follow up, is implemented, then look for new ways to improve. Continuous improvement is just that – continuous.




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Monday, November 13, 2017

Guest Post: Empowering Others


A manager who has created empowered employees is a happy manager.  However, achieving this state is not an easy battle and requires a great deal of strategy and restraint.

You are a manager.  Your job is not to do one job extremely well anymore.  However, your brain is still programmed to seek the challenge and reward of executing certain tasks to perfection.  You must now be satisfied with shaping the aggregate of many imperfect tasks to form the most optimal outcome.

The best executive is the one who has sense enough to pick good men to do what he wants done, and self-restraint to keep from meddling with them while they do it. - Theodore Roosevelt

Pick the Right Person
  • In management, it is a very important lesson to learn early on that there are some skills and abilities that you can lead a person to and some attributes a person just plain has to have when they walk through the door.
  • Whatever it is that you need someone to be empowered to do make sure that they possess those “dealbreaker” attributes before you begin.  It will save you both a tremendous amount of time and aggravation.
Provide Tools
  • Make sure they have access to the right technology and resources needed to become knowledgeable about a given subject and communicate it.
  • Share your experience but do so objectively in a “This is something that has worked for me” or a “I tried this once and this was the result.”  Take yourself out of the advice and make it as objective as possible.  The minute you share a story with the undertone of “You should” the empowerment has ended.

Don’t Fixate, Cherish the Process
  • Don’t nag, it’s annoying!
  • Attempt to create an environment where those you empower update you on what you need to know without having to ask specifically.  Every time you ask someone about a specific item you tell them that you care only about that item, that result.  Instead talk about action steps, strategies, and tactics.  Show genuine interest in their methodology and they will tell you exactly what you want to know.
Don’t “Do”
  • If you are a person who often says to themself “If you want something done right, you have to do it yourself…”  STOP!  Don’t say that ever again!
  • If you don’t trust someone else to do at least an adequate job on a certain project they’ll see in in your eyes.  The trouble with talented people, which often are those who become managers, is that their aptitude is high for a lot of things.  Understand you can’t do everything and let go!
Step Away and Watch People Succeed
  • Trust yourself that you have adhered to the aforementioned tenets.
  • In turn, trust those you have empowered to get the job done.
I am interested to hear your strategies for empowering others.  Feel free to comment with your experiences.

About the Author: Carol James is an EssayLab psychology department writer and senior editor. She has MA degree in social sciences and is an excellent specialist in this field. Carol worked with numerous materials on the subject and is eager to share her knowledge with our readers.

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Friday, November 10, 2017

Lean Quote: Priorities and the Rule of Three

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"If you have more than three priorities, then you don’t have any." — Jim Collins

You can not have too many priorities. By definition. Priorities are those top few tasks that deserve attention next. If you have too many, you have none. You have to know your top few priorities at any time.

If you have 2-3 priorities, you will complete 2-3 tasks. If you have 4-10, you will complete 1-2. If you have more than 10, you will complete none. I saw this on a Franklin-Covey video and I totally agree. The more items on your list, the more time you spend messing with the list, jumping from task to task, and feeling paralyzed by indecision.

No matter how many different things you do in a week or a month, there are only three tasks and activities that account for 90% of the value of the contribution you make to your business. This is known as the “Rule of Three”.

Before you begin work for the day, take some time to think slowly, make a list, select your most important task, and then start work on that task to the exclusion of everything else. Time management starts with you being able to make a list and identifying your top tasks.


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Wednesday, November 8, 2017

Lean Administration: Time based Improvement Not Cost Savings


If you are simply using Lean principles to improve manufacturing processes you are sub-optimizing your business and will not resolve the bigger issues. Every business has administration processes that include engineering drawings, invoices, purchase orders, production orders, production scheduling, etc.. Therefore, developing an integrated Lean business system to support the manufacturing processes will benefit any company.

Lean Administration or Lean Office is the application of the LEAN philosophy to the office and administrative processes. Implementing Lean administration will improve the traditional methods and provide more useful, real time information that will allow a business to be run more effectively. This real time data will clearly demonstrate how the company is performing, and be able to highlight any systemic weaknesses or issues.

So how does Lean administration differ from Lean manufacturing? In my experience applying Lean in the office differs because:
        • Business processes are not as well defined.
        • Harder to identify the customer, product, service, and 

          customer value.
        • Waste is harder to see in the office.
        • Traditional focus is on the factory first.
        • Costing based on direct labor.
        • Office lead time not measured.
        • Company has cost based mindset which they associate 

          to less people.

Ever tried to do Lean in administration? Not easy, right? How do you move past these differences? In my opinion by focusing on the process with the improvement measureable based on time improvement can be made. It is important to recognize the difference between cost savings and time. I think we would all agree if we compress the time it takes to service a customer then we save money. However, cost savings don’t necessarily translate to less time.

When an organization can create an environment that allows it to develop a lean business culture it will have the capability to transform itself into a lean business enterprise. This will create the potential for any business to improve its productivity and profitability over the long term.



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