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Monday, November 15, 2010

Start a New Direction: Learning From CONNSTEP's Conference

Last week I attended CONNSTEP's Manufacturing and Business Conference in Hartford, CT.  I presented on Lean Product Development which I highlighted in the an earlier post.  For those who were unable to attend the conference this year I wanted to share some of my own learning with you.

The conference held on Veteran's Day opened with veteran and author of You Can't Predict a Hero: From War to Wall Street, Leading in Times of Crisis Joeseph Grano, Jr.  He started by saying management has 4 elements: planning, organizing, controlling, and leading.  You can delegate the first three but not leading.  When there is a problem Joe says unfortunately many managers look to see who did it instead of finding a solution.  Leaders need to have an eternal optimism and understand the self interest of those around them. People always do what they are paid to do.  Therefore the strategy and compensation must be linked.  Joe explained a rule he called the 95/5 rule.  This is where 95% of the time you challenge his decisions constructively to improve and 5% of the time just listen to him in a crisis.  To be successful leaders must be client-centric and solution based.  Joe ended with a philosophy he uses in life and business.  With one hand reach for the sky, with your other hand lift up those around you, and together embrace and reflect.

From there I went to listen to Mark Graban talk about Lean at Hospitals.  Mark explained a common reservation healthcare providers have of blindly copying tools which could impact the quality of care.  He says Lean at it's best is a management system, culture, and philosophy not tools for those on the front line.  The pillars of continuous improvement and respect for people are equally important.  As we know being busy doesn't mean you add value.  But it is hard when you are in the weeds.  You must step back and look for waste.  It is not good enough to identify waste.  You must help them solve it otherwise they just get more frustrated.  Mark's key point to make Lean successful is to go see, ask why, and show respect.

Nick Wallick, had a presentation called "The Effects of an Undercover Boss" that caught my attention.  His presentation was about leadership and respect for people.  With a brief introduction around the show Undercover Boss it was clear that while this creates an opportunity to review the process and experience employees in action you shouldn't need to go undercover to do so.  Nick says you focus on people by asking "what are people doing for people?"  People don't leave jobs, people leave leaders so start by looking in the mirror.  The traditional employment model in many companies is about hiring and firing.  He questions what is between hire and fire.  What if people management was about hiring and retiring.  Nick shared six guidelines to start interacting with people positively:
- Look in the mirror
- Provide opportunities for people
- Ask people what they think
- See the value in people (what do they do outside of work)
- Set goals and communicate
- Take some responsibility for others
He finished with this final point: Continuous improvement is applied to processes, Opportunities are applied to people. 

Jamie Flinchbaugh was the afternoon keynote speaker with a discussion on culture change.  Culture is the beliefs, habits, and learned responses of an organization.  Lean is born not from seeing but from thinking.  Jamie explained the difference between a supportive leader who says go ahead and an engaged leader who does it with you.  There are 3 elements to changing behaviors: Learning which is mental, applying which is hands on, and reflecting which comes from the heart.  Learning is comprised of training, coaching, and a common language.  Coach the method or process not the solution.  Applying is about creating experiences for employees.  Reflection is the basis of setting a good example.  People make mistakes and when that happens you have 2 choices: hope no one notices or acknowledge your gaps.  Jamie's final point is that organizations don't change people do, change starts with you. 

One of the highlights of the conference for me was connecting with the many Lean advocates from the region.  This was also the first time I got to meet Mark and Jamie in person.  Here is a photo of some avid Lean bloggers (myself with Mark Graban, Jamie Flinchbaugh, and Tom Southworth) you will likely recognize.


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Friday, November 12, 2010

Lean Quote: Don't Tell How To Do It

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


In honor of Veterans day I thought it would be appropriate to highlight a quote from a great military leader. George Smith Patton, Jr. (November 11, 1885 – December 21, 1945) was a United States Army officer best known for his leadership while commanding corps and armies as a general during World War II.

"Never tell people how to do things. Tell them what to do and they will surprise you with their ingenuity." — George S. Patton

Unfortunately, ingenuity in many American corporations has gone the way of the hula-hoop. But intellectual capital is the name of the game these days - and it is the enlightened manager's duty to learn how to play. Only those companies will succeed whose people are empowered to think for themselves and respond creatively to the myriad of changes going on all around them. Simply put, managers must make the shift from manipulators to manifesters. They must learn how to coach their people into increasingly higher states of creative thinking and creative doing. They must realize that the root of their organization's problem is not the economy, not management, not cycle time or outsourcing, but their own inability to tap into the power of their workforce's innate creativity.

If you want to empower people, honor their ideas. Give them room to challenge the status quo. Give them room to move - and, by extension, move mountains. Why? Because people identify most with their ideas. "I think therefore, I am" is their motto. People feel good when they're encouraged to originate and develop ideas. It gives their work meaning, makes it their own, and intrinsically motivates.

Many managers, however, are so wrapped up in our own ideas that they rarely take the time to listen to others. Their subordinates know this and, consequently, rarely share their ideas with them. But it doesn't have to be this way. And it doesn't necessarily require a lot of time. Some time, yes. But not as much as you might think. Bottom line, the time it takes you to listen to the ideas of others is not only worth it - the success of your enterprise depends on it. Choose not to listen and you will end up frantically spending a lot more time down the road asking people for their ideas about how to save your business from imminent collapse. By that time, however, it will be too late. Your workforce will have already tuned you out.

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Wednesday, November 10, 2010

Brainstorming

Brainstorming is a popular tool that helps you generate creative solutions to a problem.

It is particularly useful when you want to break out of stale, established patterns of thinking, so that you can develop new ways of looking at things. It also helps you overcome many of the issues that can make group problem-solving a sterile and unsatisfactory process.

A brainstorming session requires a facilitator, a brainstorming space and something on which to write ideas, such as a white-board a flip chart or software tool. The facilitator's responsibilities include guiding the session, encouraging participation and writing ideas down.

Brainstorming works best with a varied group of people. Participants should come from various departments across the organization and have different backgrounds. Even in specialist areas, outsiders can bring fresh ideas that can inspire the experts.

There are numerous approaches to brainstorming, but the traditional approach is generally the most effective because it is the most energetic and openly collaborative, allowing participants to build on each others' ideas.

Step by Step Guide

1. Review the rules of brainstorming with the entire group:
         No criticism, no evaluation, no discussion of ideas.
         There are no stupid ideas. The wilder the better.
         All ideas are recorded.
         Piggybacking is encouraged: combining, modifying,
         expanding others’ ideas.

2. Review the topic or problem to be discussed. Often it is best phrased as a “why,” “how,” or “what” question. Make sure everyone understands the subject of the brainstorm.

3. Allow a minute or two of silence for everyone to think about the question.

4. Invite people to call out their ideas. Record all ideas, in words as close as possible to those used by the contributor. No discussion or evaluation of any kind is permitted.

5. Continue to generate and record ideas until several minutes’ silence produces no more.

Things to Consider

• Judgment and creativity are two functions that cannot occur simultaneously. That’s the reason for the rules about no criticism and no evaluation.

• Laughter and groans are criticism. When there is criticism, people begin to evaluate their ideas before stating them. Fewer ideas are generated and creative ideas are lost.

• Evaluation includes positive comments such as “Great idea!” That implies that another idea that did not receive praise was mediocre.

• The more the better. Studies have shown that there is a direct relationship between the total number of ideas and the number of good, creative ideas.

• The crazier the better. Be unconventional in your thinking. Don’t hold back any ideas. Crazy ideas are creative. They often come from a different perspective.

• Crazy ideas often lead to wonderful, unique solutions, through modification or by sparking someone else’s imagination.

• Hitchhike. Piggyback. Build on someone else’s idea.

• When brainstorming with a large group, someone other than the facilitator should be the recorder. The facilitator should act as a buffer between the group and the recorder(s), keeping the flow of ideas going and ensuring that no ideas get lost before being recorded.

• The recorder should try not to rephrase ideas. If an idea is not clear, ask for a rephrasing that everyone can understand. If the idea is too long to record, work with the person who suggested the idea to come up with a concise rephrasing. The person suggesting the idea must always approve what is recorded.

• Keep all ideas visible. When ideas overflow to additional flipchart pages, post previous pages around the room so all ideas are still visible to everyone.

Evaluating Ideas

There are a number of decision-making tools for evaluating your ideas. One I prefer is the effort-impact grid for looking at the cost and benefit. Each idea is placed in one of the quadrants shown below, based on group assessment of the impact and effort required to implement the idea.


• Ideas placed in quadrant 1 are easy and cheap but produce minimal benefit. They are appropriate when they can be included in annual plans or address existing problems.

• Ideas placed in quadrant 2 are easy and cheap and produce significant benefit. They are easy to implement quickly.

• Ideas placed in quadrant 3 are difficult and expensive and produce minimal benefit. Ideas from this quadrant should generally be discarded.

• Ideas placed in quadrant 4 are difficult and expensive but will result in significant benefit. If these ideas are considered, appropriate time and resources should be made available for their exploration.

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Monday, November 8, 2010

Hansei

Jill Knapp, a Delware native who provides training and consulting services for IT departments around the country, explains Hansei.  Hansei means self reflection in Japanese.

"Hansei" is one of the cornerstones of Japanese behavior and culture, and it's something we don't really do in America, mostly because we don't have a word in English for it.

"Hansei" is the act of being considerate, and understanding how your actions impact those around you... but it's more than that. People having loud conversations while walking past your bedroom window at 2AM do not hansei. People waiting to get to the front of the fast-food line before figuring out their order do not hansei. It's more than not being an idiot; it's reflecting on yourself and growing from that reflection. It's hard to explain, but explain it, I will! Oh yes!




I think the key point is that hansei is not about being sorry or declaring fault but rather acknowledging the other person's feelings or inconvenience.  It is about facing those uncomfortable truths.  Stop making excuses and accept responsibility.  As we already know people make mistakes. Be considerate to those around you.  Reflection is learning and learning is essential for improvement.

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Friday, November 5, 2010

Lean Quote: A Good Attitude is a Choice

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"The most important decision you make is to be in a good mood." — Voltaire

So much of what you can accomplish depends on your attitude.  One of the best ways to maintain otpimism is to have "a focus of hope."  This means having goals that you strive toward with the hope of creating better conditions for you and for those around you.
 
We know Lean is a the journey not a destination.  Have fun and remain optimistic in the pursuit of your goal.  Enjoy the journey.  Some people become so obessed with trying to achieve that they forget to have fun along the way. 
 
“We are not responsible for what happens out there, what others do or think. We are responsible only for how to choose to respond. The responsibility for us is ours.”  — Joy of Working by Dennis Waitley and Reni L. Witt

Below are several things you can do today to control your attitude.
  • Keep an open mind
  • Be “in the moment”
  • Trust your instinct
  • Train yourself to respond not react
  • Take a creative approach to living
  • Stay connected
Do you have the courage it takes to control your attitude in all situations?  Your accomplishment depends on it.

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Thursday, November 4, 2010

The Tree Swing of Communication Failure

At a recent training class I was reminded of the importance of good communication with this notorious diagram.


The diagram illustrates the pitfalls of poor product design, or poor customer service, and the dangers of failing to properly listen to customers and interpret their needs. The tree swing also demonstrates the dangers of departmental barriers, and failures of departments to talk to each other, and to talk to customers. As such, the tree swing is perfect for training these areas of quality, communications, customer care and inter-departmental relations.

The people over at Businesballs.com have added several new tree swing pictures to the original collection.  Here are a couple:



I am sure many people and organizations can relate to this example.  This is why the voice of the customer and internal communications is so important. Remember the essence of communication means saying and hearing have the same message otherwise communication breaksdown.  As we say in Lean the signal or communication needs to be binary, clear, and direct.

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Friday, October 29, 2010

Lean Quote: The Only Lasting Thing is Self-Motivation

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"You can motivate by fear, and you can motivate by reward. But both those methods are only temporary. The only lasting thing is self motivation." -  Homer Rice

Self-motivation is not something which you can buy. Self-motivation is a form of self-encouragement. You tell yourself that you have the capacity to perform still better and surge ahead. This keeps you pushing further until you reach your goal.


Being self-motivated is an important quality to have in the workplace. It means that you know exactly what needs to be done and will do it without having to be asked twice. You may even go beyond what is asked for you because you enjoy your job so much or because you want to achieve success in your career.

Self-motivation is a process where one needs lots of reflection and self-assessment. These are very important because it will help you to know what your strengths as well as your weaknesses are. If you know what your strengths are, then you will be able to continue what you are doing and even enhance it. On the other hand, knowing one’s weaknesses is as equally as important because through this, you will know what areas you should improve on. If you know your weaknesses, you may be able to turn these into opportunities which will make you successful in the future.

One thing that can help you get started with self-motivation is to continue learning different things. If you don’t stop learning new things, you will be able to acquire new skills that can help you achieve the goals you have set for yourself.

Through self-motivation, people are given the chance to maneuver or control their own lives which in the future will help them be the best that they want to be.

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