Floor Tape Store

Friday, June 5, 2020

Lean Quote: People Don't Resist Change So Much As They Resist Being Changed

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"People don't resist change. They resist being changed.  — Peter Senge

It’s often said that people don’t resist “change” so much as they resist “being changed.” 

Yes, it is true things cannot get better without changing. But even knowing this we generally dislike change. We fight it, delay it, and argue against it.

WHY is this so? I’d like to offer three reasons. I’m not suggesting these are the only reasons. But I suspect they cover the majority of reasons we resist change.

Change makes us uncomfortable. We resist the change that requires changing ourselves because changing ourselves is uncomfortable. We get used to the way we are. We become accustomed to the way we do things. We become entrenched in the way we think. Changing these things brings uncertainly and unpredictability. So we resist.

Change makes us fearful. Change implies that the future will be different than the present. And because unknowns create uncertainty, and because uncertainty creates fear—change makes us fearful. Fear does not sit well with us. We avoid it when we can. One way to avoid it is to resist change. So we do.

Change requires work. Even if we see that the change will be beneficial. Even if we know that the change is necessary. We still resist it because we don’t want to do the work required. We settle for not making the change because in the end it’s easier. We choose easy over hard. We choose neglect over resolve. We choose the easy and familiar path over the hard and unknown path.

We don’t really resist the change—we resist changing ourselves. Change makes us uncomfortable. Change makes us fearful. Change is hard work. The next time you’re faced with a change, it might be good to keep this in mind. It may help you plunge in. It may help you not only face the change, but actually embrace it.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Wednesday, June 3, 2020

Lean Tips Edition #155 (#2536 - 2550)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:


Lean Tip #2536 – Don’t Try a Solution before You Really Understand the Problem
You might start out believing you know where the problem is in your processes. You might already have a solution in mind. However, if you start out by changing processes without analyzing the problem, you may find that the problem isn’t what you thought it was. You may even make it worse.

Bring together people with different perspectives on the problem in your process. Talk about what everyone thinks is going wrong and listen to their ideas about solutions. It’s likely you’ll get insight you didn’t anticipate so you can make better solutions.

Lean Tip #2537 – Mapping Can Be an Effective Tool
Mapping your business processes is a formal way to bring together everyone’s insight on the problem. It creates a consensus view of what’s going on in your organization, and allows you to model the impact of solutions on the entire process, not just the problematic step or steps.

Lean Tip #2538 – Make Sure Technological Solutions Actually Solve the Problem
Technology has solved so many problems it’s easy to imagine that it can solve any problem. However, before you deploy any technological solution, make sure that it will actually address the shortcoming in your business process and not just give your team the tools to keep making the same mistakes faster and more frequently.

Lean Tip #2539 – Make the Smallest Effective Change
You want to make a change that will solve the problem, but try to make business process changes as minimal as possible. The more changes you make, the more time you will lose in retraining and transitioning from the old process to the new process.

The more changes you introduce, the greater the uncertainty about the effect of those changes. Making precise, targeted changes to your process reduces the risk that unintended consequences can make you worse off than you were before.

Lean Tip #2540 – Management Must Model the New Rules
This should go without saying, but nothing will undermine the effectiveness of but nothing will undermine a new business process faster than management not following the new rules. The rules are either there for everyone, or they’re there for no one.

Once management starts to “cheat” on the new process, people take it as a sign that the process is no good, and everyone will look for ways to cheat. Chaos will result as everyone is looking for shortcuts and doing things the way they want them done (often the way that sloughs the most work off their desk and onto someone else’s).

You have to stick to your new process long enough for everyone to learn it thoroughly and follow it smoothly before you can truly assess its impact.

Lean Tip #2541 – Don't Forget How Processes Interact -- Think Global While Acting Local
While many processes stand alone, the chances are good that every process is a part of a bigger whole. As your team begins to consider the process at hand, don't lose sight of how that process integrates with everything else. Plan for it. Make sure that you're not making something else worse in an effort to solve a different problem. This may mean attacking multiple processes at once in some cases. As you plan for improvements, step back and from a high level, try to determine what will happen once proposed changes are made.

Lean Tip #2542 – Look for Immediate Time Savings
In one project I led, in our very first meeting, we did a quick, high-level process mapping to ensure that we have all of the process stakeholders in the room. During that meeting, we discovered that one of the process owners was spending about two days per month creating reports for the next process owner in the chain and had been doing so for years. The catch? The reports were never used. The person received them and simply discarded them. Without a second thought, we nixed that step of the process before we made any other changes. So there was an immediate, tangible benefit resulting from the time we spent simply talking about the process.

You might not have to be too formal in your efforts. Sometimes, just a bit of communication can yield huge time savings.

Lean Tip #2543 – Make Sure the Right People are Involved
Make sure you include everyone who has a stake in the process. If you don't, your efforts will fail. Those excluded will know they've been excluded and will resist any proposed changes. Further, your efforts won't be as complete as they otherwise could be.

Just because someone is involved doesn't mean that that person will cooperate. I've been involved in process improvement efforts with people who were less than cooperative, and it really affects the possible outcomes. In every organization, I believe that people have a responsibility for improving the workplace, which should be included in annual performance reviews. If someone is truly combative just to resist the change, it should be reflected there. That said, if people have valid points and you simply don't agree, don't punish them! The goal here is inclusiveness, not divisiveness.

Lean Tip #2544 – Figure Out Your Measuring Stick
If you can't measure it, you can't fix it. You must identify the metrics by which you will gauge process improvement project success. The "pain" metric was probably determined when you figured out which processes to attack first, but the success metric should also be targeted. For example, are you trying to reduce customer on-hold time for support to two minutes or less? Whatever your metric is, define it and measure success against it.

Lean Tip #2545 – Don't Assume Automation
When people hear "business process improvement," they often just assume that is code for "IT is going to automate the process." That's certainly not always the case, although IT systems will often play a large role in these efforts. It's just as likely that non-IT-focused efforts will play as big a role as -- or a bigger role than -- IT-based systems.

Don't limit yourself. Think outside the system!

Lean Tip #2546 – Define the Change
Change is often not fully articulated at the beginning of a change management process. Due to the iterative nature of change, it may be necessary to not just define the change at the outset, but redefine the change at various steps along the way. Updates should be provided frequently to mitigate rumors, answer questions, and provide reassurance. The faster change is happening, or if it begins to accelerate, the more frequent updates should be.

Lean Tip #2547 – Celebrate the Old
All too often, old policies, programs, strategies, and work are dismissed out of hand as a new direction unfolds. For employees who worked hard on those items, this can be a major slap in the face, erode morale, and lead to more concern. During a period of change, leaders should recognize that such work happened, was important, and had meaning. Underappreciated employees will have a harder time embracing new initiatives.

Lean Tip #2548 – Articulate Challenges
All changes come with risk of the unknown, uncertainty, and other potential challenges. It is important that companies are upfront about the challenges that may be faced. Even if those challenges have not been fully identified and planned for, it is a good move to try and discuss the potential challenges, the range of those challenges, and what the company is doing or will do to address them.

Lean Tip #2549 – Find Key Influencers to Promote Change
Every organization has key players who have earned the respect of their coworkers, have longevity (and therefore perspective), and are influential. Getting key players on board and letting them act as a sounding board can help senior leaders better understand how change is being perceived, refer recurring issues, and become advocates for the change. Walking these influence-leaders through the change process and getting them on board can help with communication and confidence during the change period.

Lean Tip #2550 – Prepare for Roadblocks
No matter how thoroughly you prepare for change, everything is not always going to go according to plan. You need to be ready for a number of potential outcomes.


By doing your best to anticipate roadblocks, you can take some of the mystery out of the equation. Empower your employees to modify their behavior by removing the obstacles that prevent them from working toward change. Once those hindrances are identified, even the most complex problems can be addressed and corrected.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel

Monday, June 1, 2020

11 Years Blogging - Happy Anniversary A Lean Journey

I don't know why I do it but I enjoy celebrating the anniversary of this blog every year. Last week marked the eleventh year publishing articles on a A Lean Journey.

I’d like to think that I turned my naive endeavor to share learning along my own journey into a successful contribution in the Lean community. As I have said before this labor of love has been a tremendous learning process both from the great fans and other colleagues online that I exchange with and from the process of distilling my own learning with you.

Some may be asking how do you define success for a blog?  I think like most publications it is basically about audience.  Are you growing followers? Are people reading your posts? So like in previous years we can look at the number visitors, Facebook fan, tweeps on Twitter, and LinkedIn members as an indication of growth.

I love statistics, so with this milestone, here are some numbers from the blog:

Total Posts: 1921

Most read post:  The Six-Step Problem-Solving Process with over 34,370 views

followed by DOWNTIME and the Eight Wastes with over 31,900 views

and by What Do We Mean By True Northwith over 28,440 views

Number of countries/territories who have visited this blog:  229

Top 5 Countries with the most views:
U.S.A. – 46%
United Kingdom – 8%
India – 6%
Canada – 5%
Australia – 3%



Total views:  Over 1,633,650 and climbing

Unique visits: Over 1,306,450

Total comments:  Over 1,500

Total Facebook Fans: Over 2,275

Total Twitter Followers: Over 3,675

LinkedIn Members: Over 1,200

Total Tips Shared: Over 2,550


Top 5 posts this past year:


20 (Lean) Things To Do In 2020 To Improve Your Business

The Role of Catchball in Lean and Strategic Planning

5 Ways to Cultivate a Problem Solving Culture

5 Myths of Standard Work

Leaders Need to Lead – Six Principles of Lean Leader

I would like to thank all the visitors and contributors to A Lean Journey Blog this year and every year.  It has been a successful journey. Please, share your feedback so that A Lean Journey can be even more successful in the future.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Friday, May 29, 2020

Lean Quote: Three Key Goals of People at Work

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"No man can be successful, unless he first loves his work.  — David Sarnoff (CEO, RCA)

The great majority of employees are quite enthusiastic when they start a new job. But in about 85 percent of companies, our research finds, employees' morale sharply declines after their first six months—and continues to deteriorate for years afterward.

To maintain the enthusiasm employees bring to their jobs initially, management must understand the three sets of goals that the great majority of workers seek from their work—and then satisfy those goals:

  • Equity: To be respected and to be treated fairly in areas such as pay, benefits, and job security.
  • Achievement: To be proud of one's job, accomplishments, and employer.
  • Camaraderie: To have good, productive relationships with fellow employees.

To maintain an enthusiastic workforce, management must meet all three goals. Indeed, employees who work for companies where just one of these factors is missing are three times less enthusiastic than workers at companies where all elements are present.

One goal cannot be substituted for another. Improved recognition cannot replace better pay, money cannot substitute for taking pride in a job well done, and pride alone will not pay the mortgage.

Satisfying the three goals depends both on organizational policies and on the everyday practices of individual managers. If the company has a solid approach to talent management, a bad manager can undermine it in his unit. On the flip side, smart and empathetic managers can overcome a great deal of corporate mismanagement while creating enthusiasm and commitment within their units. While individual managers can't control all leadership decisions, they can still have a profound influence on employee motivation.

The most important thing is to provide employees with a sense of security, one in which they do not fear that their jobs will be in jeopardy if their performance is not perfect and one in which layoffs are considered an extreme last resort, not just another option for dealing with hard times.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Monday, May 25, 2020

Memorial Day – Honor. Remember. Never Forget.


Each year on Memorial Day Americans pause to remember the fallen and honor their sacrifice. For Memorial Day the one thing that matters most is sacrifice.

Memorial Day originally began as a day of remembrance for soldiers who had died fighting in the Civil War, and over time the day has grown to honor all American military personnel who have died fighting to protect this country. It was made a federal holiday in 1971, along with designating the last Monday of May as the official date each year.

Several years ago, on the eve of the Fourth of July, I came across a commentary by David Harmer, chief executive of Freedoms Foundation at Valley Forge, that offered perfect clarity on the meaning of our annual national tribute. He wrote:

“Few of us have earned the freedom we enjoy; we’ve received them by bequest as gifts of grace. The freedoms we celebrate on Independence Day were made possible by the sacrifices we commemorate on Memorial Day. To the valiant few, we owe an incalculable debt.”

I don’t really have much to add, honestly. I’ve never served in the military, and have never been placed in a situation that could call on me to perform the ultimate sacrifice in service to my country. I’m just a simple blogger on a site dedicated to Lean thinking. Anything I tried to tell you regarding the military and what they go through would ring hollow.


The best I can do in times like this is to simply say thank you. Thank you to the men and women of our armed forces for your service, your bravery, your commitment to protecting the freedoms and ideals of this country. And let us always remember the men and women of our armed forces who have fallen in battle, and remember their sacrifice.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Friday, May 22, 2020

Lean Quote: Live a Meaningful Life

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"All the art of living lies in a fine mingling of letting go and holding on.  — Henry Ellis, British psychologist (1859-1939)

We all want to lead a life with some sort of meaning. What that meaning is, however, is often left for each of us to decide and figure out on our own.

The key to taming this ebb and flow of what to hold and what to let go off is all about perspective. Too much letting go can leave you feeling empty and remote, while too much holding on can burden you, souring your very soul. For me, balance comes from knowing what I can and can’t control, appreciating what is truly sacred in my life, and letting the rest flow above, around and through me as I let it go.

The very act of releasing is powerful – it leads to healing, it helps recharge your energy and put things into perspective.

In-fact, most of the times these things happen naturally. When you become tired of holding on, you naturally have a tendency to let go. When you let go, all that energy that got drained from you while holding on starts to replenish. You start to feel renewed to the point where you get encouraged to take action again. In this way, letting go helps you gain clarity so you can pursue things that really matter.

Life is a balance between letting go and holding on. Life is about the journey, not the destination. Living a life of purpose gives both fulfillment and meaning to your journey. 


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Wednesday, May 20, 2020

Maintaining Productivity and Company Culture in a Newly Remote Workplace


Remote work has long been heralded as one of the greatest perks that an employer can offer their staff. The ability to work from any location, avoid a commute, and maintain flexible hours can all be beneficial.

However, remote work also has its downsides. It can be particularly difficult to maintain communication, community, and productivity. Employees can atrophy if left on their own for too long, as well.

If your company has found itself joining in the unplanned, coronavirus-induced rush to a 100% remote workspace, you might be wondering how to preserve your company’s culture let alone maintain steady productivity. Fortunately, it’s quite possible to do both, even with a staff that has been scattered to the four winds.

Delegate and Empower

One of the first rules of maintaining an efficient remote workforce is enabling a culture of delegation and empowerment. This starts by clearly defining the responsibilities and expectations of each individual so that everyone knows what is expected of them. When employees understand what they’re supposed to do, it can shift responsibilities onto them in a healthy manner that encourages autonomy and individual effort.

Maintain Consistent Communication

The ability to communicate is clearly important for a remote workspace, but the benefits of consistent communication go beyond that. Properly staying in touch with your staff is one of the building blocks of successful group dynamics. It ensures that everyone is on the same page, encourages healthy and fluid collaboration, and can go a long way in maintaining your company culture, even in a virtual workspace.

Check-In, But Don’t Micromanage

Don’t be afraid to check in with your staff regularly. It’s wise to set a precedent with your employees of regular contact with the boss in order to ensure that you stay up to date on your employees’ workload, productivity, and any needs that may arise.

At the same time, it’s important to avoid using these “check-ins” to micromanage an employee’s work. Balancing consistent communication and employee autonomy are essential ingredients for a happy, productive remote workforce.

Make Productivity Recommendations

While you should try to avoid the need to single out an employee, making group productivity recommendations can certainly help to increase the output in a remote work situation. The key is to look for generic productivity recommendations that translate to a huge variety of work-from-home situations.

For instance, stand-up meetings are a great productivity measure that can encourage your employees to leave their desk chairs, get up off of the couch, or even climb out of bed for a few minutes. You can encourage everyone to stand up during a video chat meeting and then dismiss them to return to the comfort of their home offices.

Be Sensitive to Generational Differences

The modern office is juggling as many as five generations at a time as the Silent Generation, Baby Boomers, Gen Xers, Millennials, and Gen Zers all rub shoulders in the same space.

While a remote work scenario may put space between these coworkers, it’s still important for management to recognize the different cultures, habits, and expectations interacting in your virtual workspace. Adopting a sensitive attitude towards the cultural differences of your workforce, even from afar, is an excellent way to maintain a positive, healthy company culture.

Measure Success

While empowerment, delegation, and autonomy are all part of the remote work experience, that doesn’t mean you have to surrender productivity to the whims of your workforce.

One of the key elements to maintaining your staff’s forward momentum in a remote situation is to set up clear ways to measure success. Rather than insisting that your employees simply “clock in” and put in the man-hours, look for ways to quantify the results of their labor.

For instance, setting up goals, objectives, and key performance indicators (KPIs) for both your team and individuals is an easy way to keep them accountable and productive without the need to micromanage them. This enables you to provide praise for a job well done and constructive feedback if they fail to meet the level of productivity expected, all of which can be based on cold, hard facts rather than emotion.

Always Be Adapting

Finally, remember to always be ready to adjust your remote work setup when necessary.

The ability to tailor expectations, shift processes, and adapt to you and your staff’s remote work needs are all important aspects to strong remote work leadership.

Remotely Cultivating Productivity and Company Culture

From empowering employees to maintaining communication, being sensitive to the needs of your staff, and establishing benchmarks for success, there are many ways to boost productivity in a remote workspace.

In addition, many of these efforts can serve to help cultivate your company culture, even when everyone is working remotely. Company culture has a critical impact on employee morale, and it should also be prioritized right along with other important metrics such as productivity and efficiency.


When focused on together, productivity and company culture can be easily and effectively maintained, even from within the confines of a remote work environment.

About the Author: Luke Smith is a writer and researcher turned blogger. Since finishing college he is trying his hand at being a freelance writer. He enjoys writing on a variety of topics but technology and business topics are his favorite. When he isn't writing you can find him traveling, hiking, or gaming.

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare