Floor Tape Store

Monday, June 6, 2022

Lean Tips Edition #188 (#3031-#3045)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #3031 – Be an Open and an Effective Communicator.

Open and effective communication is a key reason for a leader's success. Being an effective communicator is more than just being able to convey a message that is clear; it also means being a good listener, checking for understanding and paying attention to the non-verbal signs. Openness allows the employee to be more engaged in the workplace and it's a great way of deepening your relationship with the employee. It creates loyalty, mutual respect and a positive work environment. Employees want to feel like they are part of the bigger picture. 

Lean Tip #3032 – Don't Set Your Employees Up to Fail.

No employee wants to fail at their jobs or worse yet, know or feel like their leaders are setting them up to fail. As a leader, you must make sure that you set clear expectations and have an open two-way line of communication with your employees. Yes, it's important to hold your employees accountable, but don't let that escalate out of control. Don't let bad situations become an opportunity to use an employee as a scapegoat for your failure. When a mistake happens, own it -- and don't place blame. Remember: Leadership starts with you.

Lean Tip #3033 – Consistently Follow Through on Your Commitments.

Trust requires predictability. If another person perceives a leader as unpredictable, unstable, or unreliable, then trust will be limited or non-existent. The best way to establish trust is by keeping your words and actions in sync with one another. For example, don’t commit to something you aren’t able to do.

Effective leaders know that to build trust they must deliver on promises and commitments. Those who overpromise and underdeliver quickly become seen as disingenuous or worse, a fraud. Respect and belief in someone can’t develop in conditions of disappointment and low morale. But, when a leader shows consistency and proves their words have value, trust grows.

Lean Tip #3034 – Quickly Admit and Amend Mistakes When They’re Made.

As a leader, there will be times when you drop the ball and disappoint people. Failure is a part of life. An important aspect of building trust is ownership of errors. When a person in power can’t admit in their role a mistake or point fingers at other people, they automatically withdraw from their trustworthy account. This is because they’re not acting with accountability, and therefore integrity. As best-selling author and world-famous speaker Simon Sinek once said, “Trust has two dimensions: competence and integrity. We will forgive mistakes of competence. Mistakes of integrity are harder to overcome.”

Leaders who own their failures also teach team members how to get back up when they fall. They’re the first in the room to address their mistakes and take action to make amends in whatever way that’s needed. Additionally, they show their team that failure is to be expected at a progressive company. This attitude eliminates perfectionism in the workplace and creates a seat at the table for creativity and innovation.

Lean Tip #3035 – Eliminate Judgment From Work Environments.

The fastest way to suppress creativity and innovation is to be judgmental. Judgment takes many forms because it can be communicated non-verbally and verbally. Whether it’s a dismissive comment or negative body language like rolling your eyes and shaking your head, it’s easily perceived by those who fall victim to it. Once a person experiences judgment, they tend to feel insecure and shy away from sharing their ideas, thoughts, and feelings.

Oftentimes judgment occurs when a person avoids having a direct conversation. Instead of talking about a person, talk to them. As Walt Whitman once said, “Be curious, not judgmental.” Before breaking a person’s trust and causing them to feel small, engage in a conversation. Ask them why they think the way they do, what influences their opinion, and listen with an open mind. Create the space to dig deeper into a place of understanding.

Lean Tip #3036 – If You Say You’ll Do It, Do It

If you cancel at the last minute, fail to show up, or miss a deadline, people will instantly wonder if you’ll do it again. You’ve planted that seed. If you make a habit of it, then people will learn that this is your normal behavior and will instinctively not count on you to follow through with commitments.

Lean Tip #3037 – Ask Others to Share

In some instances, people are happy to share, but they need to be asked. They don’t want to impose, but if they’re invited to participate (in a brainstorming session, a review, or personal conversation) they may be keen to. You’ll get people to share more (and confide in you more) if only you’d ask.

Lean Tip #3038 – Invest in Your Employees' Development

If you manage others, part of your job is to help your direct reports grow by gaining new skills and sharpening the skills they already have. To do that though, you have to provide them with honest feedback—a combination of praise and constructive criticism—on a regular basis.

Performance reviews are another opportunity to build trust with your direct reports. People tend to trust leaders who make them feel valued. By asking your employees what you can be doing to better support their work, you'll not only solidify a good work relationship but also boost their level of engagement.

Lean Tip #3039 – Share Information With Coworkers

Being perceived as a team player by your coworkers builds trust, but you have to take steps to shape your image.

Let's say you attended an industry conference. Rather than hogging all you learned so that only you can benefit, sharing what you learned with your peers can help establish credibility as a team player.

But it's important to have the right intentions. If your goal is to bolster your colleagues' and peers' professional development and successes, you'll build trust. But if you're just sharing because you want something in return, odds are your peers are going to pick up on that and trust you less.

Lean Tip #3040 –  Give Coworkers Praise When It's Due

One way to cultivate authentic relationships with your peers is to praise their work. Give credit to others, and you'll be seen as gracious, just as long as you're being genuine in your praise. Furthermore, you need to be prompt in your praising. A team meeting, for example, is a natural setting to celebrate a coworker's big career achievement or say thank you for someone's help with a project. Don't wait until a month after the fact, or when nobody is around, to let your coworker know you appreciate them.

Lean Tip #3041 – Build Diverse and Inclusive Teams

It is important that we focus on creating diverse teams rather than teams of all like-minded people. A group of people with different backgrounds are more likely to bring diverse perspectives and ideas to the table. With more perspectives, comes more thorough decision making. We often tend to want to surround ourselves with people who think and act in ways that reflect our own thoughts and actions. While a group of like-minded individuals with similar backgrounds may get along great, we have to think about the bigger picture – Will they bring fresh ideas to the table?

Lean Tip #3042 – Build Trust Within the Team

It’s difficult to work productively with somebody that you don’t trust. For this reason, trust is a dire need if you want to lead a successful team. Trust between team members can flourish by doing something as simple as attending a happy hour together, participating in simple team-building activities, or simply eating lunch together. It’s important to encourage team members to interact with each other outside of their work together. Not only will this build trust, but it will also likely increase employee morale and job satisfaction – work is more enjoyable when you enjoy the people you work with.

Lean Tip #3043 – Encourage Clear, Frequent Communication

As the saying goes, communication is key! Though this sounds like basic knowledge, it’s often passed over when analyzing how to improve teamwork in the workplace. We know that maintaining clear, frequent communication – especially with large and/or remote teams – is easier said than done. Clear and frequent communication will ensure that all team members are on the same page, leading to more accurate work being completed on a shorter timeline. Strong communication also helps to build trust between team members, thus improving the overall performance of the team.

Lean Tip #3044 – Give Teams Autonomy in Decision-making

Trusting your team members with making their own decisions is important in building trust and improving teamwork. Oftentimes, if people don’t have the autonomy and power to make decisions regarding their own work, they will begin to resent their work, thus hindering the work of the entire team. In order to keep team members engaged and working hard, it’s important to provide all members with the freedom to make their own decisions.

Lean Tip #3045 – Provide the Team With Learning Opportunities

How to work on a team may sound obvious to some people, but it does not come naturally for everyone. To maximize the benefits of teamwork in the workplace, it is important to provide your team with proper training and guidance. Providing learning opportunities will not only enhance teamwork skills, but will also increase employees’ engagement and job satisfaction. Workshops and qualified guest speakers from outside of the organization are a great way to ensure that all team members understand the importance of teamwork in the workplace as well as how to be an effective team member.

 

Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel

Friday, June 3, 2022

Lean Quote: Spend Less Time With People Who Don’t Lift You Up

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"Energy leaks out of you if someone is draining you.  —  James Altucher

Think about the people in your life…do they give you emotional energy or take it away? If it’s the latter, keep your distance and you’ll be happier. If it’s the former, spend more time with them.

There is something extremely satisfying about helping those around you. It doesn’t have to be huge acts of service either. Something as simple as opening the door for someone or giving a stranger (or loved one) a genuine compliment has the ability to make a huge impact on their day…and yours.

Make it a goal to do something good for someone each day…and the smile on your face will be as big as the one on theirs.

Ultimately, the people in your life make all the difference in the person YOU are capable of being.

And life is just too short to spend time with people who suck the happiness out of you.  When you free yourself from negative people, or simply the wrong people, you free yourself to be YOU – and being YOU is the only way to truly live.



Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Wednesday, June 1, 2022

Lean Roundup #156 – May 2022



A selection of highlighted blog posts from Lean bloggers from the month of May 2022.  You can also view the previous monthly Lean Roundups here. 

Material Flow and Traffic Flow – An Analogy - Christoph Roser  compares the flow of materials in a factory with the flow of traffic on roads.

Flow – Michel Baudin describes aspects of flow in many contexts.

Lean Thinking in Software Design – Pascal Dennis discusses the need for lean and simpatico Agile and Scrum practices in software design.

Why is Lean Important? 6 Ways Lean Leads to Success - JJ Puentes details the specific reasons that Lean is important and the ways it leads to success which he breaks down into six significant categories.

Why Traditional Measurement Approaches Do Not Change A Culture – John Knotts explains if you expect to install a culture of continuous improvement, then you need to take the effort to start measuring your company’s activities at all levels, not just at the highest KPIs or even the lowest process performance measures.

Speed Will Come – Steve Kane advocates implementing your improvements slowly and deliberately so you can’t get it wrong, this is the desired result.

8 key lessons from Toyota - Roberto Priolo looks back at the most insightful articles Planet Lean has published on the most talked-about company in the lean world to share eight key lessons from Toyota.

When You Worry You Visualize What You Don’t Want! – Steve Musica says when you worry, you visualize what you don’t want to happen and this remains in your subconscious thoughts and becomes more likely to occur.

Taylor Swift on the Inevitability of Mistakes and the Positive Outcomes That Can Follow  - Mark Graban says we'll inevitably make mistakes but learning to reflect without dwelling on them and beating ourselves up is a positive outcome.

Ask Art: How Useful is Six Sigma and the Black Belts and Green Belts that Come with It? – Art Byrne shares his thought that six sigma is comfortable and results unsatisfactory whereas adopting lean is very uncomfortable — until you see the results.

How Organizations Can Increase Profitability While Improving the Work Environment - Patricia Panchak and Matthew Savas share story of a restaurant’s management team who discovers that enabling cooks to stay focused on value creation improves business performance and makes them more effective leaders.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Monday, May 30, 2022

Happy Memorial Day 2022!


Many celebrate the long Memorial Day weekend with barbecues and family get-togethers, but Memorial Day is so much more than a chance to kick off the summer months. At its heart, Memorial Day marks a thoughtful day of observance, centered on remembering and thanking the millions of Americans in uniform who gave their lives for this country. Memorial Day's meaning is truly about those heroic women and men, and the remarkable sacrifices they made.

Memorial Day began a few years after the Civil War, in 1868. An organization of Union veterans established the holiday, then known as Decoration Day, as a time to decorate the graves of fallen soldiers with flowers. From then until the present day, the solemn holiday has been formally observed at Arlington National Cemetery in Washington, D.C.

In 2000, Congress passed the National Moment of Remembrance Act, which encourages Americans to observe a moment of silence at 3 p.m. local time to remember those who have died in service.

Memorial Day Facts

Memorial Day was originally known as Decoration Day. 

The holiday began as a way to honor soldiers who died in the Civil War, but the day now honors all U.S. veterans who have sacrificed their lives.

There’s a specific way to display the American flag on Memorial Day, according to the U.S. Flag Code: hoist the flag quickly up to full staff at sunrise, then lower to half-staff until noon, and then return to the top of the staff.

Many veterans, as well as friends and family of veterans, make a pilgrimage to the Vietnam Veterans Memorial in Washington, D.C., over Memorial Day weekend.

In 1971, Memorial Day was established as a federal holiday taking place on the last Monday in May. 

Poppies have become a symbol of Memorial Day because they are mentioned in a 1915 poem by Canadian soldier John McCrae, “In Flanders Fields.”

Many Americans mark Memorial Day with an official moment of remembrance at 3 p.m. local time.

During the 3 p.m. moment of remembrance on Memorial Day, Amtrak conductors sound one long whistle in honor of those who have died in service.

Traditionally, American presidents give a Memorial Day speech at Arlington National Cemetery at the Tomb of the Unknown Soldier.

New York was the first state to recognize Memorial Day as an official holiday.

Some Southern states celebrate a Confederate Memorial Day, or Confederate Heroes Day, in late April, remembering the Confederate soldiers who died during the Civil War.

The first Indianapolis 500 race took place on Memorial Day in 1911. 

The Lincoln Memorial was dedicated by then-Chief Justice William Taft on Memorial Day in 1922. 

There is no right or wrong way to celebrate Memorial Day weekend, for each person has their own way of memorializing and honoring the fallen soldiers of the past. However you choose to commemorate Memorial Day, be it with mournful reflection, hotdogs and happiness, or a mix of both, we ask that you do so to honor the memory of those who, in the words of President Abraham Lincoln, never forget those who “gave the last full measure of devotion.”


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Friday, May 27, 2022

Lean Quote: Success is Found in Your Daily Routine

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"You’ll never change your life until you change something you do daily. The secret of success is found in your daily routine.  —  John C. Maxwell

Establishing a positive daily routine is both a self-investment and a way to do your best for the rest of the world. It also provides additional benefits, such as giving you structure, building forward-moving habits, and creating momentum that will carry you on the days when you feel like you don’t have the strength to carry yourself.

Following a daily routine can help you establish priorities, limit procrastination, keep track of goals, and even make you healthier. It lowers your reliance on willpower and motivation because habits are action[s] that you take on a repeated basis with little or no required effort or thought.

I admit it though; it isn’t always easy to create good habits. As Brian Tracy says, “Good habits are hard to form but easy to live with. Bad habits are easy to form but hard to live with.”

Here’s something really important to remember: what works for someone else, might not work for you. That’s why it’s important to pick the activities that resonate most with you, the ones that push you to become the best you that you are capable of being…and to keep doing those.

Don’t be afraid to try new habits and see how they work for you. If they leave you feeling energized and inspired, keep doing them…if they don’t, keep trying new ones until you find ones that do.



Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Wednesday, May 25, 2022

FAST Diagram: The Function Analysis System Technique

Previously, I shared the six step of value engineering  to systematically improve the value of a products. Within the functional analysis phase (step 2) a FAST (Function Analysis Systems Technique) diagram can be used to deepen the teams understanding of all the functions within the scope of study. The technique uses “How-Why” logic to help describe the project in terms that allow for more effective inventive thinking.



The FAST diagramming is a tool that has been a mainstay with Value Analysis and Value Engineering (VAVE). The FAST diagram provides a graphical representation of how functions are linked or work together in a system (product, or process) to deliver the intended goods or services. By focusing on functions, team and individuals can focus on what is truly important and not ne constrained by physical features of products or processes, leading to better definition of the problem and a clearer path to a solution.

Three key questions are addressed in a FAST Diagram:

  • How do you achieve this function?
  • Why do you do this function?
  • When you do this function, what other functions must you do?

To Create a FAST diagram you:

  • The first step is to brainstorm all the functions the product will serve in the eyes of the customer.
  • The function should be defined as broad and generic as possible, such as produce torque, generate light, shape material etc.
  • The basic function is the overall product function. For example, the basic function of a car seat belt is to restrain a person in a car seat.
  • The Secondary functions:- these are essential to the performance of the basic function and they are direct cause to the basic function.
  • Secondary functions can be categorized into 3 types
    • Required
    • Aesthetic
    • Unwanted by product
  • Expand the functions in the "How" and "Why" directions.
  • Build along the "How" path by asking 'how is the function achieved'? Place the answer to the right in terms of an active verb and measurable noun.
  • Test the logic in the direction of the "Why" path (right to left) by asking 'why is this function undertaken?'
  • When the logic does not work, identify any missing or redundant functions or adjust the order.
  • To identify functions that happen at the same time, ask "when this function is done, what else is done or caused by the function?"
  • The higher order functions (functions towards the left on the FAST Diagram) describe what is being accomplished and lower order functions (functions towards the right on the FAST Diagram) describe how they are being accomplished.
  • Overall function is placed at the top left of the diagram. The sub-functions resulting from how questioning are listed to the right of the overall functions.
  • This string of sub-functions that are critical to achieving the product function is called Critical Path.
  • Other Functions must be listed at the top of the Fast diagram.
    • All Time Functions are functions that are pervasive to the product. Listed on the right of the diagram.
    • One Time Functions are functions are listed at the centre of the diagram.

Let us take an example look at how a FAST diagram looks like for a product. Then we can understand the steps very easily.

 


The development of a FAST diagram is a creative thought process which supports communication between team members.

There is no 'correct' FAST diagram but there is a valid method of representing the logic in a diagram. The validity of a FAST model for a given situation is dependent on knowledge and scope of the workshop participants. The FAST diagram aids the team in reaching consensus on their understanding of the project.

The development of a FAST diagram is a creative thought process which supports communication between team members.

The development of a FAST diagram helps teams to:

  • Develop a shared understanding of the project
  • Identify missing functions.
  • Define, simplify and clarify the problem.
  • Organize and understand the relationships between functions.
  • Identify the basic function of the project, process or product.
  • Improve communication and consensus.
  • Stimulate creativity.

FAST Diagrams represent a very powerful fool in analyzing complex systems, and boiling down the descriptions of the functions performed into the essence of the tasks that must be delivered. The requirement that functions be described in a two-word verb-noun format is a double-edged sword:

  • It promotes creative thinking in alternate ways to deliver a function; and
  • Limits it by constraining the perspective to looking at only positively framed functions.

The How/Why logical connection between functions serves as an excellent way to verify the validity of FAST Diagrams, and the focus on functions removes the physicality from the system (product, process, or service), opening the creative vista and removing physical and mental constraints in the process. Functional analysis helps make complex systems more understandable. 


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare

Monday, May 23, 2022

Get Aligned With OARRs


Effective meetings require careful planning and management. Preparing for a meeting involves more than reserving a room, setting up a few chairs and plugging in the coffee. Thinking through the basics of the meeting will help cement a successful effort when the simple acronym O.A.R.R.’s is employed.

O. Desired Outcomes: If a meeting is needed start by defining specific desired outcomes. Think about what would be created or accomplished as a result of the meeting. A desired outcome is a clear concise statement of the end product in 25 words or less. Describe what will be produced such as “a list”, “a plan”, “an agreement”, etc. Desired outcomes promote clear, focused thinking and work towards a common goal. Take the time to develop desired outcomes and get the group’s agreement to work on them. These outcomes need to be in writing, agreed upon at the meeting and visible for all to see. They address such things as products, such as a list, or knowledge, such as awareness or understanding.

Remember useful desired outcomes are clear concise statements that are brief, specific and measurable, using nouns not verbs, and are written from the perspective of the participant.

A. Agenda: The meeting “road map” that includes what will be discussed, time frame and who is responsible for each item on the agenda. It covers all the topics to address the desired outcomes, plus a section for evaluation. List the topics to be covered during the meeting and process you will use. Estimate the time you need for each topic. Prioritize the agenda items and allocate quality-meeting time to the most important items - not at the very beginning or end of the meeting. Be sure to get the group’s agreement to follow the agenda or change as needed.

R. Roles: Each person at the meeting has a specific function or Role. Someone will serve as a facilitator or guide for the meeting, a recorder captures the content or essence of what each person has to say on the “group memory”—large sheets of newsprint paper or easel pads are used for this purpose, a time keeper keeps track of the time and alerts the group when time is running out in each agenda item, and the remainder of the group serve as the content “drivers” of the meeting and participate fully.

R. Rules: A list of 5-7 group-agreed-upon Rules helps maintain focus of the meeting. These meeting agreements are behavioral guides for the meeting session framed in positive terms, whenever possible. They may include:

  • Start and end on time,
  • One person speaks at a time,
  • Listen with respect,
  • Be open to other ideas and perspectives,
  • Make decisions by consensus.

 OARRs

If you want to experience team alignment in a meeting, don’t forget your OARRs. Start every meeting by briefly confirming your Outcomes, Agenda, Roles and Rules to get everyone rowing in the same direction.


Subscribe to my feed Subscribe via Email LinkedIn Group Facebook Page @TimALeanJourney YouTube Channel SlideShare