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Showing posts sorted by relevance for query hansei. Sort by date Show all posts

Wednesday, June 19, 2024

The Importance of Hansei



Hindsight is 20/20. The term “hindsight is 20/20” is often used to describe the phenomenon of being able to see things more clearly after they have happened. This phrase is derived from the idea that our vision is usually better when looking backward than forwards.

Despite many believing we should always look forward instead of reminiscing about our past, if done right, it can become less of a downer and more of a positive. If we only look back to highlight the success, rather than the mistakes, then that reflection loses its value. Whilst it’s important to celebrate the positives, you can only learn so much from them. If you want to continuously improve then you need to take into account, the negatives too. That’s where the real value lies.

For the past twenty-five years, I’ve helped to develop methods for implementing lean practices in factories and across supply chains. One of the most important things I’ve learned is that self-reflection is as relevant to lean practices as continuous improvement. In fact, it’s an integral and essential part of it.

John Dewey, the American philosopher and psychologist, said “We do not learn from experience. We learn from reflecting on experience.”

To develop, we need to build on our experience. Whether it’s to improve our skills and abilities, become more competent, increase our performance or open ourselves to new ideas. But as Dewey observed, we do this through reflection, either on our own or with others.

In Japan, when someone makes a mistake, they will profusely apologize, take responsibility, and propose a solution for how they can prevent the same mistake from happening in the future. This process is referred to as 反省 – or Hansei. Hansei is a core concept of Japanese culture. It’s not about shame or guilt. Rather, it’s about admitting there is room for improvement – and committing to that improvement.

To paraphrase my friend, Jon Miller: “Han” means to change, turn over, turn upside down. “Sei” is the simplified form of a character meaning to look back upon, review, examine oneself. As a native speaker of Japanese “hansei” strikes me as both an intellectual and emotional exercise. With hansei there is a sense of shame, if that is not too hard of a word. This may come from having been asked to do a lot of hansei as a child, being told “hanse shinasai!” which in English might be “Learn to behave!”

The point is, when you do hansei it is almost never because you are “considering past experience” as if they were happy memories. You are confronting brutal facts about your actions and the impact they had, in hopes that you can learn from this and change your behavior in the future.

Toyota is known as a learning organization, and this is one of the reasons why Toyota has become so successful. Hansei has a strong role in being a learning organization. In Toyota, hansei is often viewed as a precursor to kaizen, and a pre-requisite to being a learning organization. This is best explained as below (taken from Toyota-Global website);

Hansei is both an intellectual and emotional introspection. The individual must recognize the gap between the current situation and the ideal, take responsibility for finding solutions, and commit to a course of action. The examination involves a review of successes and failures, to determine what works and what needs to be improved. Hansei leads to ideas for kaizen and yokoten, the sharing of best practices from one location to another.

At each key milestone in a project, and at completion, the people involved meet to reflect on their experience of what happened. However, successes aren’t celebrated. In true Japanese fashion, they are treated with humility and modesty. Instead, the focus is on the failures and what could have been better.

It goes without saying, but to perform hansei correctly you need to make sure you’re examining the past and what exactly went wrong. Then you must think about the situation and how it could have been improved or averted in the future. Ensure that someone else is responsible for hansei, and it should always form part of your performance management process, whether it’s on completion of the project or at specific review intervals.

The following structure can be valuable for following hansei:

  1. Pinpoint the problem – There’s no such thing as being flawless, so identify what the main issue is.
  2. Accept accountability – Make sure the individual holds themselves liable for what went wrong. From this, they can work on areas for improvement.
  3. Reflect on root causes – There could be more to the problem than meets the eye, so dig deep and reveal any belief systems, habits or assumptions that may be preventing success.
  4. Build an improvement plan – Action all the learnings, then you can stop the same problem from happening again. 

This isn’t about pointing fingers, issuing blame or scoring points. It helps to identify when things need to improve and prevent any of the errors that were made. Above all, it helps to instill the belief that there’s always room and always need for further improvement.

Hansei is one of the keys to kaizen, as the concept itself focuses on improvement as opposed to punishment. When we fail, we realize that we have done something wrong. So, it is important that we will learn lessons from it, and find methods to prevent its recurrence.  It is most important to consider also how bad we feel when we hurt others in the team by not performing to their expectations.

Why not take this opportunity to practice some self-reflection? In what areas do you need to improve? How can you take ownership of that need to improve? What can you do differently?


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Monday, February 4, 2019

Hansei: Importance or Self-Reflection


For the past twenty years, I’ve helped to develop methods for implementing lean practices in factories and across supply chains. One of the most important things I’ve learned is that self-reflection is as relevant to lean practices. In fact, it’s an integral and essential part of it.

John Dewey, the American philosopher and psychologist, said “We do not learn from experience. We learn from reflecting on experience.”

To develop, we need to build on our experience. Whether it’s to improve our skills and abilities, become more competent, increase our performance or open ourselves to new ideas. But as Dewey observed, we do this through reflection, either on our own or with others.

In Japan, when someone makes a mistake, they will profusely apologize, take responsibility, and propose a solution for how they can prevent the same mistake from happening in the future. This process is referred to as 反省 – or Hansei. Hansei is a core concept of Japanese culture. It’s not about shame or guilt. Rather, it’s about admitting there is room for improvement – and committing to that improvement.

To paraphrase my friend, Jon Miller“Han” means to change, turn over, turn upside down. “Sei” is the simplified form of a character meaning to look back upon, review, examine oneself. As a native speaker of Japanese “hansei” strikes me as both an intellectual and emotional exercise. With hansei there is a sense of shame, if that is not too hard of a word. This may come from having been asked to do a lot of hansei as a child, being told “hanse shinasai!” which in English might be “Learn to behave!”

The point is, when you do hansei it is almost never because you are “considering past experience” as if they were happy memories. You are confronting brutal facts about your actions and the impact they had, in hopes that you can learn from this and change your behavior in the future.

Toyota is known as a learning organization and this is one of the reasons why Toyota has become so successful. Hansei has a strong role in being a learning organization. In Toyota, hansei is often viewed as a precursor to kaizen, and a pre-requisite to being a learning organization. This is best explained as below (taken from Toyota-Global website);
Hansei is both an intellectual and emotional introspection. The individual must recognize the gap between the current situation and the ideal, take responsibility for finding solutions, and commit to a course of action. The examination involves a review of successes and failures, to determine what works and what needs to be improved. Hansei leads to ideas for kaizen and yokoten, the sharing of best practices from one location to another.

At each key milestone in a project, and at completion, the people involved meet to reflect on their experience of what happened. However, successes aren’t celebrated. In true Japanese fashion, they are treated with humility and modesty. Instead, the focus is on the failures and what could have been better.

This isn’t about pointing fingers, issuing blame or scoring points. It helps to identify when things need to improve and prevent any of the errors that were made. Above all, it helps to instill the belief that there’s always room and always need for further improvement.

Hansei is one of the keys to kaizen, as the concept itself focuses on improvement as opposed to punishment. When we fail, we realize that we have done something wrong. So it is important that we will learn lessons from it, and find methods to prevent its recurrence.  It is most important to consider also how bad we feel when we hurt others in the team by not performing to their expectations.


Why not take this opportunity to practice some self-reflection? In what areas do you need to improve? How can you take ownership of that need to improve? What can you do differently?

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Monday, November 8, 2010

Hansei

Jill Knapp, a Delware native who provides training and consulting services for IT departments around the country, explains Hansei.  Hansei means self reflection in Japanese.

"Hansei" is one of the cornerstones of Japanese behavior and culture, and it's something we don't really do in America, mostly because we don't have a word in English for it.

"Hansei" is the act of being considerate, and understanding how your actions impact those around you... but it's more than that. People having loud conversations while walking past your bedroom window at 2AM do not hansei. People waiting to get to the front of the fast-food line before figuring out their order do not hansei. It's more than not being an idiot; it's reflecting on yourself and growing from that reflection. It's hard to explain, but explain it, I will! Oh yes!




I think the key point is that hansei is not about being sorry or declaring fault but rather acknowledging the other person's feelings or inconvenience.  It is about facing those uncomfortable truths.  Stop making excuses and accept responsibility.  As we already know people make mistakes. Be considerate to those around you.  Reflection is learning and learning is essential for improvement.

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Wednesday, May 25, 2011

Daily Lean Tips Edition #14

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.

Here is the next addition of tips from the Facebook page:

Lean Tip #196 - Seeking to obtain flawless results too quickly is useless.

Seeking to obtain flawless results too quickly is useless. A prototype, provisional,or simple manual method may assimulate users more quickly especially when it comes to visual factory countermeasures. Visual boards change often so developing techniques that are costly or inflexible are useless.

Lean Tip #197 - Those in the area of the visual are the first people to be concerned about it's organization.

The selection of information, method of presentation, and location of visuals should be carried out in cooperation with the people employed in the production unit. Without their buyin these visuals will not be useful in providing information on what needs to be improved. Let them try and learn what works for them.

Lean Tip #198 - Create a visual display of improvements where quantity matters

The principle of making a continuous improvement indicator dependent of quantity instead of profitability is a sharp break from traditional accounting. Manage and measure the process not the result. Create a means that everyone can adopt the concept of continuous improvement. Continuous improvement is sustained by its own momentum.

Lean Tip #199 - Information must be visible, clear, and simple for effective communication.

In order for information to be efectively communicated it must be visible, clear and simple in its presentation. Information must be organized in such way as to provide
  • a clear vision of the jobs
  • target method and restrictions (dos and don’ts)
  • a measure 
  • result (absolute and against target)
  • managerial support
This provides workers with a sense of method objectivity and clarity that feeds their motivation.

Lean Tip #200 - Keep information flowing to establish open communication on expectations and performance with visuals

Open communication is at the center of Lean and Respect for People. Employees need to know what is expected of them and how they’re performing. Visual displays such as scoreboards, scheduling charts, team communication boards, and recognition displays all help to keep information flowing between employees, departments and upper management.

Lean Tip #201 - Use Hansei to improve your project management process.

Use hansei (reflection) at key milestone and after you finish a project to openly identify all the shortcomings of the project. Develop countermeasures to avoid the same mistakes again. Learn by standardizing the best practices, rather than reinventing the wheel with each new project and each new manager.

Lean Tip #202 - Learning requires stability and building knowledge incremental.

To “learn” means having the capacity to build on your past and move forward incrementally, rather than starting over and reinventing the wheel with new personnel with each new activity. To be a learning organization, it is necessary to have stability of personnel, slow promotion, and very careful succession system to protect the organizational knowledge base.

Lean Tip #203 - Kaizen and learning requires the right attitude, one that includes hansei.

Ultimately at the core of kaizen and learning is an attitude and way of thinking by all leaders and associates—an attitude of hansei (self-reflection, self-criticism, and a burning desire to improve). The greatest sigh of strength is when an individual can openly address things that did not go right, take responsibility, and propose countermeasures to prevent these things from happening again.

Lean Tip #204 - Become a learning organization by continually learning how to learn together.

A learning organization is where people continually expand their capacity to create the results they truly desire, where new and expansive patterns of thinking are nurtured, where collective aspiration is set free, and where people are continually learning how to learn together.

Lean Tip #205 - Hansei is not about being sorry but rather acknowledging other's feelings.

The key point is that hansei is not about being sorry or declaring fault but rather acknowledging the other person's feelings or inconvenience. It is about facing those uncomfortable truths. Stop making excuses and accept responsibility. As we already know people make mistakes. Be considerate to those around you. Reflection is learning and learning is essential for improvement.

Lean Tip #206 - Use visual controls to make listening visible and give operators a sense of ownership and pride.

Use a format that encourages brief, readily displayed ideas, That is, require suggestions in writing on cards or Post-its. This way they are brief, easily displayed, and quickly moved. Create a visual representation of the way ideas move you’re the improvement process.

Lean Tip #207 - Where you have implemented visual controls, follow up to be sure they are being maintained.

Verifying that visuals are current and the information on them is accurate and clear should be on of the key items on your standard work. Visuals give you the information you need to choose the direction to apply your resources for root cause improvement.

Lean Tip #208 - Conduct Gemba Walks Regularly With Others

When you Gemba walk with others, you accomplish several things. You give others the opportunity for tailored, one-on-one learning. You demonstrate the importance of going to the place, looking at the process, talking with the people as a key in assessing the process performance. And, in a structured, scheduled way you reserve time to observe people and processes to see how things are operating and what steps you might need to take.

Lean Tip #209 - Using a consultant in Lean is like fishing for food.

Folk wisdom holds that if you give a man a fish you feed him for a day. But if you teach a man to fish you feed him for a lifetime. In other words, sustaining Lean management, largely has to be a do-it-yourself proposition. Yes, you can call in sensei periodically to assess your status, but in most cases you will find that he or she tells you things you already know.

Lean Tip #210 - Separate improvement activities into short-, medium-, and longer-term activities for effective resolution.

This can give the appropriate emphasis and attention to each kind of improvement. Not all problems can be resolved right away. Some require emergency or short term countermeasures that allow production to continue while the cause of the problem is diagnosed.


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Sunday, May 23, 2010

First Year Hansei

One year ago today I started A Lean Journey and I thought some hansei was in order. Hansei is Japanese for "self-reflection".  It is the practice of continuous improvement that consists of looking back and thinking about how a process can be improved.  Without hansei you stop learning.

It is important to go back and revisit the beginning.  I had been following a number of bloggers like Mike Wroblewski, Jon Miller, Ron Pereira, Mark Graban, Joe Ely, Kevin Meyer and Bill Waddell, Jamie Flinchbaugh, and Lee Fried before I started.  These authors really inspired me to try a blog of my own.  There seemed to be a number of sites from proven Lean consultants or primarily on healthcare topics and I thought I could contribute from a manufacturing perspective.

I entered this endeavor more than a little naïve.  I can honestly say I had no knowledge of blogging, social media, web page design, html code, or anything else essential to blogging.  In the beginning there was no plan just a willingness to make it happen.  Writing is not something that comes easy for me.  It may or may not be obvious but I have to work at it.  This was a real phobia to overcome.  Seriously, how do you blog if writing is a weakness.  Like most lessons in life, with practice and hard work comes improvement.

Quickly, I realized I needed a plan.  It was one of those why aren't you using Lean Thinking moments.  So I set a relatively easy goal for the first year.  Increase the number of repeat visitors each month.  You may say, why this goal?  Well, it was really a build something from nothing kind of thinking.

What I didn't realize was the tremendous learning experience this year would be.  First, you learn more when you write about Lean so that others can understand what you are talking about you.  Second, I have met so many great Lean Thinkers this year.  That dialogue and interaction has created a whole new learning environment that I was not previously fully utilizing.  Third, learning about blogging, creating online content, and various social media platforms has been a great asset.  This has allowed me to work with AME (Association for Manufacturing Excellence) on utilizing social media at the national and local levels to support learning and best practice sharing.  Fourth, I really enjoy blogging.  I am glad that I got the courage to try this without knowing how or what to expect.

A number of people have been very supportive in this past year and I would be remiss if I did not acknowledging them.  For those, I previously mentioned thanks for inspiration and support.  In no particular order, John Hunter, Brian Buck, Jeff Hajek, Karen Wilhelm, Pete Abilla, Ankit Patel, JC Gatlin, Evan Durant, Liz Guthridge, Dan Markovitz, Mark Hamel, Jim Baran, Tony Manos, Jason Semovoski, Jeff Hoffstetter, Jon Wetzel, and Dragan Bosnjak were helpful over my first year.  A couple other notable mentions for support is Andy Novotny, AME Northeast Region Director; Scott Schiave, AME Marketing and Communications Director; and Kate Shane, graphic designer.  I would also like to thank my wife Jennifer, children, and my mother and father for moral support when I took on more than I could handle at times.

Even in this short year I have seen a number of blogs come and go.  I mark this first year as successful.  I accomplished something new and received rewards of friendship that I did not expect.


Now going forward I know I have a lot more to learn.  You likely will see more of the same from me in the second year.  I will be reaching out to more Lean thinkers in the community to dialogue and share ideas.  I will highlight this in the coming year.

As we learn in Lean we need to add value to the customer.  I want this blog to add value to the readers and the Lean community at large.  Feedback is always welcomed and appreciated.  Share your ideas on topics or ask questions you want answered.  Leave comment below or email directly.

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Monday, May 23, 2011

Second Year Hansei at A Lean Journey

Two years ago today I started this blog and as I did last year hansei or self reflection is appropriate and necessary.  I believe without stopping and looking at where you have been it is hard to move forward.  Like in Lean this too has been a journey.  

Let me start by revisiting my first year of blogging.  I entered this endeavor without a plan and limited knowledge of blogging, social media tools, and even writing.  My goal was simple: grow the number of blog readers. I was pretty successful in doing just that my first year. This result was not without the help of a number of great people and those relationships have continued to grow.  Looking forward to my second year I planned to do continue developing good content, learning more, sharing ideas, and dialogging with other Lean thinkers.

So how did I do?  Well, let's look at a couple of measures.


Maybe looking at this quarterly is an easier way to see the data.


I think the number of repeat visitors is a measure of success over time.


My Lean Quote and Lean Roundup series are the most popular series of posts.  The most popular post this past year was the Personal Kanban Kaizen at about 3000 views representing only 5% of the total views.

About a year ago I created a facebook page and I wanted to increase the number of likes on my page.  So at the end of last summer I created the idea of posting a Daily Lean Tip as a way to create a unique value for this page.  I now have over 200 tips posted and about 300 facebook fans.


This past year I also had a chance to embark into a number of other projects.  My good friend Jeff Hajek and I started a monthly webinar series where we share some of our Lean knowledge from experience.  I spoke about Lean Product Development at a local Lean conference in the fall.  A number of authors have asked for book reviews which has been a great learning experience.  I recently had the opportunity to co-author a lean reference book for ASQ that my good friend Tony Manos is leading. 

In looking back, I have had a number of new experiences this past year.  Again, I continue to learn a wealth of knowledge from so many other great Lean Thinkers, many of which I highlight monthly.  As in life and business the people aspect of my blogging experience is the part I treasure the most.  

An important element in hansei is continuous improvement. So I guess it is appropriate to ask what is next?  Well, I would like to create more engagement with my readers. I am not exactly sure how to do that yet. Any suggestions? In the next year, I would like to bring my LinkedIn Group into the fold along with the blog and facebook.  I'd also like to add some guest posts from those Lean Thinkers I talk about each month.

I'd like to know what you think of my second year at blogging. What do you like? What can be improved?  If you have ideas on posts or Lean questions I can answer let me know.  I value your feedback since without you I couldn't do this.  Thanks for giving me the opportunity to share my journey with you.


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Wednesday, May 23, 2012

Celebrating A Lean Journey's Third Year With Some Hansei

Hansei is Japanese for "self-reflection". It is the practice of continuous improvement that consists of looking back and thinking about how a process can be improved. Without this activity you stop learning and improving. So it is important as I celebrate my third year blogging that I take some time to reflect on this achievement.

Three years ago today I started A Lean Journey Blog and it truly has blossomed into a labor of love.  As I have said before I never realized the opportunities blogging has afforded me. But, what I am amazed about most is the ability for continuous learning.  Both from the great fans and other colleagues online that I exchange with and from the process of distilling my own learning with you.


A Lean Journey Blog continues to grow as you see from this quarterly chart of visitors to the site:


For those of you data analysts out there who may be wondering what the spike in the first quarter of this year is.  Well, that is is two fold: 1) the addition of ASQ readers from my work on their Influential Voices Blog and 2) ASQ ran a couple of my posts in their publications to their members.

In my second year there there were about 57,000 visitors: 

and this past year there were nearly double the amount of visitors at 113,000: 




I should hit the 200,000 visitor mark next month which for a small genre specific blog is a good milestone. This past year I have also n
early doubled the number of Facebook fans to 580 people. I have published nearly 500 Lean Tips in what continues to be a popular feature.

The Top 3 Posts this past year were:
1. 10 Characteristics of a Good Measure
2. 6 Pillars of 6S (Free Posters)
3. Lean Leadership Lessons From Abe Lincoln

In looking back at last year's goals I wanted to 1) Increase engagement 2) Do more on LinkedIn and 3) Provide more guest posts.  Engagement I would say is about the same as last year with the same percentage of comments per posts.  The LinkedIn Group continues to grow each week but since starting a new job last fall my focus has been primarily on posts for the website.  There has been 25% more guest posts this year but I would still like to have more.  While I can't say each goal was totally successful I am not unhappy with the progress considering the changes this year.


So what will my fourth year bring?  Well, I plan a couple of new features for the blog to start in the next few weeks.  One will be an opportunity to learn about the bloggers in the Lean community that I highlight in the monthly round-up.  Another will be a look back at some posts from the past so that new readers can easily learn from these.  I will continue to pursue new guest bloggers since I think there is great value in sharing this platform. And of course I am always open to feedback because in the end your opinion has a great deal to do with content and the success of A Lean Journey Blog. 

I would like to thank all the visitors and contributors to A Lean Journey Blog this pat year.  It has been a successful Journey this past year. Please, share your feedback so that A Lean Journey can be even more successful next year.



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Wednesday, May 20, 2015

6th Anniversary of A Lean Journey Blog


Today marks the 6th anniversary of A Lean Journey Blog and as tradition here each year I take the opportunity to reflect. The act of "self-reflection" is called Hansei is Japanese. It is the practice of continuous improvement that consists of looking back and thinking about how a process can be improved.

I’d like to think that I turned my naive endeavor to share learning along my own journey into a successful contribution in the Lean community. As I have said before this labor of love has been a tremendous learning process both from the great fans and other colleagues online that I exchange with and from the process of distilling my own learning with you.

I love statistics, so with this milestone, here are some numbers from the blog:

Total Posts: 1215

Most read post:  DOWNTIME and the Eight Wastes with over 21,000 views

followed by The Six-Step Problem-Solving Process (with over 20,000 views)

Least read post: You Won’t Get Lean, Until You Get Visual

Number of countries/territories who have visited this blog:  216

Top 3 Countries with the most views:
U.S.A.
United Kingdom
Canada

Total views:  Over 737,000 and climbing

Unique visits: Over 550,000

Total comments:  Over 1,500

Total Facebook Fans: Over 1,355

Total Twiter Followers: Over 2,700

LinkedIn Members: Over 1,100


Top 5 posts this past year:
The Six-Step Problem-Solving Process 
What Lean is Not - 10 Things That Are Not Lean
5 Tips for Implementing 5S
Carrots and Sticks Don’t Motivate in a Thinking Environment
Walt Disney, The Lean Thinker


I would like to thank all the visitors and contributors to A Lean Journey Blog this past year.  It has been a successful Journey this past year. Please, share your feedback so that A Lean Journey can be even more successful next year.

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