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Friday, November 17, 2023

Lean Quote: For Success, Like Happiness, Cannot Be Pursued

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"For success, like happiness, cannot be pursued; it must ensue, and it only does so as the unintended side-effect of one's personal dedication to a cause greater than oneself or as the by-product of one's surrender to a person other than oneself. Happiness must happen, and the same holds for success: you have to let it happen by not caring about it.  —  Viktor E. Frankl, Man's Search for Meaning

Most people believe that happiness arises from suitable conditions, and that to be happy requires one to find, for example: a good job, a nice house, a new car, etc. However, it is actually more effective to rely on intrinsic ways of finding happiness, rather than through these extrinsic, object-oriented ones. Being happy is actually achieved mostly through one’s behavior and outlook rather than material, situational means. This is why it’s important to start cultivating healthy habits.

No matter what type of business you run, you’re going to need your employees to perform well in order to be successful. If you get the most out of your employees, there is no limit on how far you could go. In order to get the most out of your employees, making them happy should be a priority. Here are five ways that you can help your employees be happy about work.

1.     A sense of meaning: Whether on the widget-line or in the executive suite, every employee feels happier knowing that their hard work benefits not just the business but the larger world.

2.     Opportunities for growth: People are happier when they are learning, and they are happier doing their jobs when they feel that they are enjoying continuous opportunities to grow.  A lot of those people are even happier when they know that growth is helping them get to the next rung on their desired career ladder… or lattice.

3.     Offer autonomy to workers: Allowing workers to perform tasks related to their jobs in their own way will not only make workers happier. It will also make them more productive since they will not have to waste time waiting for approval from superiors

4.     Offer a good training program: Employers shouldn't underestimate the impact training has on employees and their future happiness. A company-sponsored mentorship or structured training sessions are likely to lead to engagement among employees.

5.     Create a favorable office environment: Employees are happier if they like where they work. Simple things such as reducing the length of meetings, providing food to employees in the office, and recognizing employees after a job well done make employees happier.

Communication with employees also helps to alleviate many concerns they may have about their job since it helps workers feel happier and more secure at work. Communication either in person, in an email or with a handwritten note all helped to make workers feel better at work.

In general, workplaces that make us feel included, valued, cared for, and competent bring out our best efforts. And while happiness alone may not cause productivity, it’s a pretty solid start. Happier workers stick around longer, bring more energy and enthusiasm to their tasks, and help maintain organizational morale.

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Wednesday, November 15, 2023

Jidoka – Find an Issue, Stop and Fix It



There is no room for compromise in Lean when it comes to quality. We have to learn to build quality into our processes and design Lean processes based on right-first-time principles.

Building quality into our processes means not simply relying on perfectly trained individuals and teams who never make mistakes. Standard Operating Procedures may help people making errors, but it does not stop them.

We have to assume, just like in Murphy’s Law – that anything that can go wrong will go wrong … eventually. And by accepting this fact, the most important aspect of our processes is how well we design them to eliminate any potential errors from ever occurring.

Lean is about stopping and fixing issues when they go wrong: quickly and consistently, every time. It is about creating the proper workplace setup, to ensure that when things go wrong, we can identify them quickly.

Jidoka is an integral part of Lean principles that focuses on optimizing the flow of production processes. It plays a crucial role in helping organizations become more efficient and productive by reducing waste, enhancing quality, and increasing customer satisfaction. Jidoka is based on the idea that any defect should be detected immediately so the process can be stopped until the root cause of the problem is identified and corrected. This helps eliminate wasted time, resources, and energy from running defective parts through a production line.

The implementation of Jidoka relies on a mix of cultural concepts and Lean tools that are summarized below.

Developing a Jidoka mindset. Many people are trained to react to problems and to put in place quick fixes. The concept is to keep things running for as long as possible and work around problems as quickly as possible. A Jidoka mindset is different in that it says that, in the long run, efficiency will come from addressing the root cause of problems and that investing time in solving problems is a valuable investment.

Empowering staff to ‘stop the line’. Do your staff feel that they are empowered to say ‘stop’ when they see an unsafe act or a problem occurring? Many organizational cultures, through the words and actions of managers, disempower staff from stopping a process. Developing a culture where people feel that they are able to raise a real issue – and that far from being penalized they will actually be thanked for raising the issue – is very important in jidoka.

Installing andons. Andons are audible, or more commonly visual, signals that something has happened.  The aim is that andons quickly alert managerial and technical staff to a problem having arisen so that they can get to the source of the problem and begin to investigate it.

Solving the root cause. Quick fixes are typically just that. Jidoka relies on the implementation of an immediate fix to stem the potential damage and on the longer-term fix that comes through root cause analysis.

Utilizing standard work. Having implemented the changes it is vital to document what has been done and to carry out any training required on the new process.

Selective automation. Selective automation is about investing in technology to detect – and more ideally prevent – errors arising wherever there is a business case to do so. This means wherever there is either a high probability that things will repeatedly go wrong, or where a problem arising has significant impact (such as the ability to cause harm), then it means investing in sensors and other systems to enable you to control the process and detect problems as early as possible.

By not fixing the problem as soon as it is identified increases the costs of fixing it later. It potentially allows the problem to get to the customer and kills causing even more damage to the business. And really importantly, in a culture of continuous improvement, we want to learn fast.

If the issue is not addressed immediately, we miss the opportunity to learn (kaizen) and when we finally do get around to fixing the issue, we might find we don’t just have one product that has failed but multiple products.

The sooner the problem is detected, the easier it is to fix and the smaller the impact.  Thus, one of the important parts of Lean is to be able to detect problems, raise them quickly, analyze and fix.


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Monday, November 13, 2023

Lean Tips Edition #212 (#3391 - #3405)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #3391 – Seek to Understand the Process Before Making Improvements

Before you can utilize a process map to optimize your project workflows, you must first understand the process you seek to improve. Creating a process map with your team is a great way to break down the individual tasks involved in an operational workflow.

Start by asking your project team what type of process you are depicting. For example, is it a management process or an organizational process? This will help you determine what type of process map you need to accurately depict the ins and outs of the process.

Next, review who is involved in the process and what tasks are required for the process to run smoothly. Determine the sequence of these activities and how the flow of activities affect certain key performance indicators such as lead time and cycle duration. This will help your team understand how the workflow operates and ultimately determine which areas need to be optimized.

Lean Tip #3392 – Detail Every Step of the Process in Depth

When visually representing a workflow, it is important to list every single step within the process. Leaving out steps can result in missed opportunities for improvement and inaccurate representations of current processes.

If you are mapping out a particularly complex process, be sure to note the logic behind the flow of tasks so that other project stakeholders can understand why the process operates as it currently does. When project team members fully understand the logic behind the process at hand, they feel more confident giving recommendations for process improvements.

Lean Tip #3393 – Focus on Optimizing Tasks that Produce Results

The main purpose of creating a process map is to help a project team better understand and optimize a specific business process. In other words, process mapping is a technique that helps organizations produce better results and increase their bottom line. 

When process mapping, be sure to emphasize and analyze the tasks that directly affect the end product. In other words, identify your critical path first. All tasks within a critical path directly affect project completion time, which (in most cases) is one of the most important key performance indicators that project teams seek to improve.

By identifying and optimizing the most critical tasks within a process, project teams will be able to pinpoint areas of improvement and save revenue normally spent on resources such as man hours, transportation, and other project related costs.

Lean Tip #3394 – Identify and Analyze the Gaps and Pain Points

One of the main benefits of process mapping is that it helps you identify and analyze the gaps and pain points in your current process. By visualizing the process, you can spot the inefficiencies, redundancies, errors, delays, or risks that affect the quality and performance of the process. You can also use various tools and techniques, such as value stream mapping, root cause analysis, or SWOT analysis, to diagnose the causes and effects of these problems and to prioritize the areas for improvement or re-engineering.

Lean Tip #3395 – Update and Maintain Your Process Map

Process mapping is not a one-time activity. It is a continuous process that requires regular updates and maintenance to keep up with the changes and developments in your business environment. You need to monitor and measure the performance and quality of your process, review and revise your process map as needed, and communicate and document any changes or improvements to your stakeholders. By doing so, you can ensure that your process map remains relevant, accurate, and effective for your business goals.

Lean Tip #3396 – Set Aside Time to Learn

Impending deadlines, on-going projects, endless meetings – it’s hard to find time to learn. It’s the number one reason why employees feel held back from learning. If you’re part of an organization, developing a learning culture, you have to be an advocate for learning time. Your employees need to know that they’re not only allowed, but encouraged to take time out of their day to brush up on their skills.

Some businesses implement a company-wide rule that team members can have 2+ hours of training a week, or ask managers to remind people it’s okay to focus on learning. Either way, letting everyone know they have the time should foster a culture of learning.

Lean Tip #3397 – Promote Learning

Employees aren’t going to learn if they don’t know about it. It’s time to unleash your inner marketer and promote learning throughout your organization.

If you’re about to launch a learning program, make learners aware of it by sending around emails and getting management to let their staff know about the training. Also, let your employees know what’s in it for them. Knowing the advantages of learning is a big motivator.

Lean Tip #3398 – Keep Learning Continuous

It’s a common pitfall. Businesses decide to invest in learning, but then only offer a course or mentoring session once every six months. Or they roll out a couple of courses, but never add more. A learning culture isn’t a one and done practice. It needs to be continuous, constantly worked on, with new courses and resources being handed out so that it becomes a habit in your organization.

Lean Tip #3399 – Make Training Easily Accessible

Employees won’t want to learn if the process is arduous. You need to ensure that it’s as seamless and friction-free as possible. Accessibility also encompasses awareness of where training happens. When you’re launching a learning program, make sure to tell your employees that courses are available and where they can find them. This will make the whole process as simple as possible for your learners.

Lean Tip #3400 – Reward Learning

Recognition is important. Employees want to be acknowledged for the time they’ve invested in learning. We recommend having company-wide initiatives that reward your team members for their hard work. These can be small, such as a shout out about how well someone has performed in an email or on Slack. Or it can be larger and more motivating, like a prize for the employee with the most courses completed over a six month period.

This will not only help with the uptake of the courses you’re delivering, but it will show your employees that you value the work they put into learning.

Lean Tip #3401 – Encourage Professional Development

Most employees are not satisfied with the status quo, especially those who are high-potential and highly driven. If given the proper guidance in their development, they will become the future leaders of your organization and be your best ambassadors of the qualities, skills and capabilities that are critical for your organization’s success.

Consider your organization’s full potential and how professional development can help them achieve it. Organizations that are transforming and growing are better off when they encourage their people to transform and grow, too. A growth mindset in employees sparks the kind of behaviors that are critical for an organization to grow.

Lean Tip #3402 – Pair Employees With Mentors

Although useful, staff development is so much more than training classes and conferences. Find someone who is in a similar role to the employee, or a role where you want the employee to be in the future. Mentoring relationships can foster positive and productive working relationships, helping employees learn and gain encouragement and support in their careers. When coached with encouragement and goals in mind, your employees can help your business adapt to changes and reach the next level of success, while they’re reaching the next level of success, too.

Lean Tip #3403 – Help Employees Build Their Networks

Recommend opportunities within the organization, as well as networking or professional groups that will help them build strong connections. Explore ways employees can share knowledge. Encourage them to travel to other sites/offices to shadow others and get to know other parts of the business.

These interactions are priceless in helping people learn from others and make important and lasting connections around the company that elevate collaboration and innovation – all the while helping get important business done.

Lean Tip #3404 – Step a\Away and Let Them Do Their Job. 

Many managers struggle with trusting their team to get the work done. We are all very busy, so as managers we think the job will get done better and quicker if we just do it, right? Not, exactly.  No one will benefit from that behavior. The tendency to be a high performer through personal productivity is a skill that enables managers to get to a manager role, but has to be unlearned as work is done through your people. Be sure you’re people are trained, know the expectations, then let go, and let them handle it. You’ll need to be available and provide supervision, but the more you trust them, the more confident they will become. Empower them to make decisions and to handle the responsibility of their roles.

Lean Tip #3405 – Turn Weekly Meetings Into Learning Opportunities

Employee development isn’t something that happens only in an annual review, nor something you can just pass off to the HR department. All of your regular interactions, from reviews, to project check-ins, to weekly meetings, are chances to develop your team. Consider ways to integrate a development mindset into your regular meetings.


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Friday, November 10, 2023

Lean Quote: Four Lesson Learned From Service This Veteran’s Day

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"THE STRENGTH OF THIS REPUBLIC LIES IN THE FACT THAT SO MANY MILLIONS OF MEN AND WOMEN…SERVE THEIR COUNTRY BEFORE THEY SERVE THEMSELVES.  —  Harry S Truman 

Today is Veterans Day Observance. To a lot of us, it means no school, lots of doorbuster sales and, hopefully, a day off from work. The meaning of Veterans Day can be of little insight to those who have no family members or friends who have served time in the service. But, those who do may see the importance of today a little clearer. 

We have supported our loved ones through their times of self-sacrifice and loyalty, as well as the most demanding, dangerous, terrifying and noble times. Their acts of valor trickle into their civilian lives, and we dedicate this day to them. 

In honor of the veterans, here are four valuable lessons only a strong-willed veteran can teach us civilians about life: 

1. Learn from the past 

“Those who don’t learn from history are doomed to repeat it,” said George Santayana, a philosopher. There are historical precedents for many of the battles that are fought in the military, and the same is true of medicine. If you study the past objectively and think about how it turned out, you will have a clearer vision of how you should proceed. Don’t repeat other people’s mistakes. 

2. Make a plan, but don’t be tied to it 

“Plans are useless, but planning is indispensable,” said General Dwight D. Eisenhower. You have to be prepared to accept that your plan might not work. But, the fact that you went to the trouble of developing the plan will prepare you to know where to pivot. 

3. Anticipate problems 

“Every battle is won before it is fought,” said Chinese military strategist Sun Tzu. If you spend all your energy telling yourself how great your work is, you will believe it. Instead, put your energy into finding the weaknesses and anticipate the problems. Then solve them before they happen. This means realizing your biases and resisting them. 

4. Ask for help 

Lastly, learn to ask for help when you need it, take care of the relationships that sustain you, and allow yourself the privilege of taking care of yourself when you can. Remember that you are human, even when the situation seems inhuman. 

The best thing you can learn from a veteran is to appreciate where you are at this moment in life. You have the ability to determine where life takes you. Most of that freedom wouldn't be ours if it wasn't for the men and women who devote their lives to make America what it is. This day is for you; we salute you for your bravery, your perseverance and your passion for our country. 

Happy Veterans Day! 

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Wednesday, November 8, 2023

5 Tips to Build A Thriving Culture



Company culture has been a hot topic among people leaders in recent years. Many executives will probably say their organizational culture is their most valued asset when considering what makes their company unique. 

While many organizations take pride in their culture, the truth is not many leaders have wrapped their heads around it. Company culture is not tangible; therefore, it is not easy to understand, measure, and iterate. 

A strong workplace culture runs deeper than having a laid-back dress code, free beverages, and team-building activities. It is about shared values, goals, and principles that drive the entire organization. 

Here are five tips on building a thriving workplace culture in your company: 

Know your company's core values  

Because your company's culture is built on the foundation of its core values, it's important to take time to assess these values. Ask yourself, are these values reflected in the existing culture? And, if not, what kinds of changes need to be made? 

Make cultural fit a priority 

While it's easy to be dazzled by a candidate's skill set and work background, your company culture should stay top of mind during your hiring process. At its core, culture is about people, and assessing any potential new team members for cultural fit will go a long way toward cultivating the kind of company culture that's in line with your business's core values and beliefs. 

Recognize the power of feedback and engagement 

Communication plays an important role in the development of a culture that properly reflects your business's vision, but growing the culture you want requires more than top-down communication. Leveraging the power of employee feedback and engagement is a key step in developing the right culture for your company. 

Lead by example  

Culture is a nebulous, intangible concept. Developing and promoting culture requires a lot more than simply telling employees what the existing culture is. Leadership and top management drive the direction of your company's culture, and this means you and your top personnel must be the culture you want to develop and maintain for your company. 

Focus on creating an environment that inspires  

Many business owners are used to being the driving force behind any new initiative their company takes. But company culture is that intangible something that springs, as its name suggests, from a deep sense of community. In other words, you should not strive to be the sole source of inspiration for your employees. 

No two organizations can have the same work culture. It is the culture of an organization which makes it distinct from others. The work culture goes a long way in creating the brand image of the organization. The work culture gives an identity to the organization. 

The culture of an organization is learnt over time. It can be taught to new employees through formal training programs but is more generally absorbed through stories, myths, rituals, and shared behaviors within teams. Organizational culture will impact positively or negatively on everything you try to do whether you want it to or not. 

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Monday, November 6, 2023

Leadership Requires Courage



Courage is essential in the professional realm because it allows us to face challenges and take risks, to take the next step with confidence. Leaders who have courage are those who dare to lead by example, who can make difficult decisions and act accordingly, even when the outcome is not certain. They are those who are willing to take risks to do new things, innovate, and are willing to fail. 

Leadership takes making bold and often unpopular decisions. Effective leadership requires courage - to stand up for what is right, for what we believe in, and to take the necessary risks to be innovative and creative. 

The courage of a leader will inspire commitment from their followers. Billy Graham said, "Courage is contagious. When a brave man takes a stand, the spines of others are stiffened." When a leader demonstrates courage, it encourages others to want to follow. Seeing the courage of a leader will inspire courage in the followers. A courageous leader is inspirational! 

Winston Churchill said, “Courage is the first of human qualities because it is the quality which guarantees all others.” “Courage is resistance to fear, mastery of fear – not absence of fear.” 

All men and women of great accomplishments have possessed this supreme character trait. Fear does not make on a coward; failure to face fear does. The courageous achievers in every generation have confronted challenges and overcome obstacles even when they were afraid. Courage enables you to speak up when it would be easier to remain silent. We call this having the courage of your convictions. Courage emboldens you to try new ideas when you risk failure. Courage inspires you to pursue your dreams even when you risk disappointment. 

However, courage never exists in a vacuum. People are not courageous for the sake of courage. You must develop it by living a purposeful life committed to deeply held values and meaningful goals. You must strengthen it by repeatedly choosing to confront your fears. As you set goals and strive to achieve them in all areas of your personal and business life – as you face your daily challenges with positive actions – your courage and confidence will grow. When you believe in yourself, others will rally to your cause. Courage will imbue you with a leadership quality that your team will support and respect. 

An important lesson I have learned is that the entire workforce wins when everyone shows up to work each day with more courage.  With less fear and more courage, workers take on harder projects, deal better with change and speak up more willingly about important issues. In short, courageous workers try more, trust more and tell more. As a business leader and entrepreneur, your job is to put courage inside of people— to encourage them. 

It takes courage to be a change agent, to rise up and lead the way when others are filled with fear. It takes courage to walk in a different direction when others walk along a contrasting path. Most important, it takes courage to drive persistence to overcome resistance…to find comfort outside your comfort zone when the promise of reward is ambiguous. 

The courage of true leadership is revealed while still standing in the midst of controversy and challenging circumstances. It is relatively easy and requires little effort to stay in your comfort zone or to do what is convenient. Courage is not required to stay comfortable. Leaders need essential people skills to get people to work together smoothly even if some compromise may be needed. However, it also takes courage to make a stand on what you believe to be right. 

Are you courageous? Are you willing to take risks for something you believe in? Are you ready to endure hardship for the sake of a cause? Are you able to make sacrifices for the sake of your values? 

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Friday, November 3, 2023

Lean Quote: Retaining Talent

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.


"Hiring and retaining talent in the tech industry is expensive and vital. Those people have real power over their bosses, especially because it is often fairly easy for them to find work elsewhere …  —  Hank Green

The effects of the COVID-19 pandemic on retention and employment are undeniable, with the rate of job quitting in the U.S. labor market hitting never-seen-before numbers over the last year.

In 2022, more than 50 million people had quit their jobs. The year 2022 had more than 2x the average of quitting workers compared to 2009.

While COVID-19 did spur the Great Resignation of 2021 upon the U.S. and global labor markets and brought about a record number of workers quitting their jobs voluntarily, this phenomenon has been on the rise for quite some time.

The trend started over a decade ago. According to Harvard Business Review, the Great Resignation is not a pandemic-driven, short-term turbulence, but rather the continuation of the trend of rising quit rates.

The Harvard Business Review provides six suggestions for retaining talent:

1. Incentivize loyalty

Pay and overall compensation is important, but also consider ideas such as one-time bonuses, helping pay down student loans, and providing work-from-home stipends (or return to the workplace stipends)

2. Provide opportunities to grow

Ask each employee what it takes for them to stay and whether their job utilizes good use of their skills; 68% of workers around the world are willing to retrain and learn new skills

3. Elevate your purpose

Make your organization’s purpose clear (vision, mission and goals) and how they can be supported

4. Prioritize culture and connection

Connect and build relationships; social connections have a significant positive impact on productivity

5. Invest in taking care of your employees and their families

Provide health resources (physical and mental) as needed

6. Embrace flexibility

Provide a flexible work environment ex. Location, work hours, paid time off, career options, ask about worker needs, and assess if a four year degree is truly needed (or other job requirements)

Retaining employees is a challenge for any company. Employees are constantly looking for better opportunities and tend to leave a company if they don’t feel valued. So, to retain employees, companies need to focus on the employee’s needs and keep them engaged. This can be done by providing them with challenging work, growth opportunities, and a fulfilling work-life balance.

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