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Wednesday, August 6, 2014

Daily Lean Tips Edition #66 (991-1005)

For my Facebook fans you already know about this great feature. But for those of you that are not connected to A Lean Journey on Facebook or Twitter I post daily a feature I call Lean Tips.  It is meant to be advice, things I learned from experience, and some knowledge tidbits about Lean to help you along your journey.  Another great reason to like A Lean Journey on Facebook.


Here is the next addition of tips from the Facebook page:

Lean Tip #991 - Get On Board With Change
A manager must be supportive of a change before he or she can successfully lead direct reports through the change process. This means that managers and supervisors have sufficient awareness and desire around the change itself before they begin engaging their direct reports. To achieve this, the change management plan must have specific elements aimed at building support with managers and supervisors.

Lean Tip #992 – Build Competency for Change
“Leading change” is a personal competency that managers and supervisors can build. And, the competency is not necessarily natural. It takes a particular set of skills to lead a group of employees through a change process. Many times, there are great managers who struggle in times of change. Appreciating “leading change” as a unique personal competency and working to build that competency in managers and supervisors is a critical step, and one that is often overlooked.

Lean Tip #993 – Provide the Tools Necessary For Change
Managers and supervisors not only need competencies in leading change, they need tools to help them help their people in times of change. Many times, the tools needed to manage change are different than the normal tools managers are familiar with using. One of the most important tools you can provide to managers and supervisors is a model for understanding the human reaction to change.

Lean Tip #994 – Provide Support for Change
Managers and supervisors will need support when taking on the role of "leader of change". Some of the tasks and responsibilities that come with being a good coach of employees through change are difficult. In many instances, this is a completely new undertaking for a manager or supervisor. You need to provide outlets and opportunities for support when managers are leading change.

One area of support necessary will be helping them implement the processes and tools you have provided for leading change. Opportunities to try out new approaches for identifying resistance in a safe setting can go a long way in helping managers and supervisors to be successful.

Lean Tip #995 - Foster Creative Learning Processes.
Often, employees want to make suggestions about the way things are done but don't have a way to voice their ideas. Develop a method that makes it easier for staffers to share their creative ideas or suggestions with top management.

Lean Tip #996 - Challenge Employees with Unfamiliar Jobs
Stretch assignments are growth-oriented exercises with some inherent risk. They’re designed to push participants past their skill level. Even failure offers valuable lessons that can add new skills, improve confidence and solidify employee commitment. You want to give participants first-hand experience in many different roles throughout your company. They’ll gain exposure to different divisions and gain new expertise.

Lean Tip #997 – Practice and Expect Open and Honest Communication
As a leader, you set the example for how your entire team communicates. Communicate openly, honestly, clearly, and with the commitment to address the greater good of your business and those on your team will communicate the same way.

Lean Tip #998 – Promote Teamwork for Problem Solving
A quarterback needs his receivers. A pitcher needs his fielders. Even a golfer needs her caddy. Studies have shown that groups of people working together produce significantly greater results than people working independently. As a leader, you need to not just build a great team, but also get your team actively into the game. Share your vision. Involve others in solving problems. And delegate responsibilities that allow everyone to contribute to the success of the organization.

Lean Tip #999 – Influential Leaders Empower Employees
As a leader you need to inspire your employees to do more. To improve their behavior, develop their skills and talents, work better and harder and achieve great results. Successful leaders understand the importance of influential leadership and how it impacts employee engagement.

Lean Tip #1000 – Teach Your Staff To See Problems As Exciting Opportunities For Improvement
Every organization has problems. The key is to notice the problems, without dwelling on the negative. When someone spots a problem, bring your team together to brainstorm solutions. Point out how you can make changes to make your business stronger and more successful. And most importantly, don't shoot the messenger. Recognize and show appreciation for people who bring problems to your attention.

1000 Tips shared over 5 years, a milestone worth noting. Due to it's popularity I think we shall continue.

Lean Tip #1001 – Adopt An Open Communication Style
Collaboration tools compel organizations to become less hierarchical in how they distribute information. This open communication style allows employees more insight into what is going on and helps them feel they are part of the business. Those that don't adapt to this new way of communicating, which tends to facilitate more transparency and quicker decisions, will be left behind.

Lean Tip #1002 – Prepare to Adapt to Changes in Communication For Successful Collaboration
Companies expend lots of effort vetting collaboration tools and yet too often end up disappointed in their performance. Technology can be a great tool for facilitating collaboration, but company culture and management initiative are still the engine that drives it, especially at the beginning. Many changes are necessary in workflow and communication style that are frequently not comfortable for employees to accept. Priming the company to adapt to these changes is a key factor in facilitating a successful collaboration initiative.

Lean Tip #1003 - Simplicity is Key for Productive Collaboration.
The collaboration method must make our jobs more efficient, not create more cycles of work. A discussion board can often help get the dialogue moving among a large team, but in some instances it is necessary to pull the discussion away to a smaller group for a final result.

Lean Tip #1004 - Craft Simple, Outcome-Oriented Goals
The more complicated a goal is, the more room for interpretation and extrapolation. Go the extra mile to make your goals simple and concrete. Outcome-oriented goals focus on results rather than just products and can provide greater clarity and focus.

Lean Tip #1005 - Discuss How the Team’s Goals Tie into the Organization’s.

By linking a team’s or project’s goals to larger company goals you can find inspiration and a higher sense of purpose. Everyone on the team will feel they are playing a meaningful role.


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Monday, August 4, 2014

Change Leadership Requires Courage and Commitment


Change is difficult. It takes courage and commitment. Courage means trusting yourself to overcome your fears and doing what you are afraid to do. Courage increases conviction and inspires others to confront their fears. Being committed is about being clear on your objectives and being clear on what it will take to achieve them.

It takes courage to be a change agent, to rise up and lead the way when others are filled with fear. It takes courage to walk in a different direction when others walk along a contrasting path. Most important, it takes courage to drive persistence to overcome resistance…to find comfort outside your comfort zone when the promise of reward is ambiguous.

If courage is the fuel that gets the engine going, commitment is the will to keep filling the tank, to see things through no matter how dire the situation may seem. Not that the will to see things through is simple at all. It requires attention to detail, passion for the craft of making change, and a zealous, unwavering dedication to achieving an outcome, no matter what the odds, risks, obstacles and challenges along the way.

Without commitment, success is just but a far away dream. It is the force originating from within you that seeks to bring out the potential in you and drive you to your destiny. It is the desire of many to achieve success but a determined person is never satisfied until he gets what he is after. Commitment is what motivates one to strive and work hard towards success; therefore without it one tends to walk blindly and without purpose.

Commitment from management is a “MUST” for change. In fact, it is the driving force. Procedures, tools, and database are all useless if the management does not want to see an improvement culture in the organization. The employees of the organization will not care, if the management themselves do not show the attitude to follow the right path.

The truth is demonstrating commitment is hard work. Wavering commitment is usually seen as no commitment at all. The only way to achieve a reputation for commitment is through determination and persistence. Genuine commitment stands the test of time.

Change requires all of us to be willing to change and to demonstrate the courage and commitment. Courage is a foundational component of leadership, in isolation, it has limited potential for effecting change. Commitment is the development of a focus that will define the direction of future motivation. With courage and commitment in place we have the ability to identify and pursue specific opportunities for change, to plan and implement specific actions.


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Friday, August 1, 2014

Lean Quote: Get Comfortable Being Uncomfortable

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"Get comfortable being uncomfortable.— U.S. Navy SEALs

The U.S. Navy SEALs have a saying: "Get comfortable being uncomfortable." If you can be comfortable being uncomfortable, you'll be prepared to handle whatever situation comes along.

There have been many times as a Lean leader that I have been in uncomfortable situations. Change is not easy. Discomfort comes in many forms. But the more you embrace that as a reality, the wider your comfort zone becomes. This boosts confidence and provides the tools for facing even larger challenges down the road.

Leaders need to challenge their employees to move out of their comfort zone. You can’t move forward if you don’t grow and you can’t grow if you never leave your comfort zone. When possible, give your employees challenging assignments. Help them prepare by providing them a safe environment to learn from the mistakes that they are bound to make.

Moving beyond our comfort zones is how we can best learn and grow. The challenge is to resist our normal human instinct to seek comfort rather that discomfort. The key is to continually push beyond the comfort zone and drive continuous improvement to develop and strengthen your Lean thinking.


So when it comes to getting outside your comfort zone, don’t mistake magical outcomes for magical processes. Adaptation takes time, effort, strategy, and determination. But with a solid plan in place and the courage to take it forward, your results can be extraordinary.


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Monday, July 28, 2014

Clarity of Vision Sets the Compass Needle to True North


This month on A View From The Q Bill Troy has been talking a lot about focus as ASQ goes through their strategic planning process. Do you have the right focus? Do you have a clear vision?

Given all of the rapid changes and increasing distractions organizations face today, individuals must be able to focus on those things that offer the greatest advantage to the organization. The clearer the priorities, the easier it will be for people to focus their energies on what really counts.

You can’t do everything. So you have to focus. Since you can’t do everything and if you ever could, your customers wouldn't believe you anyhow, then you need to focus on something that you do well, that people want.

The job of management is to steer the focus of their organization towards those few vital priorities that will keep or bring the organization into alignment with the demands of its customers. Once these are identified, employees can then pinpoint the group, division, factory, department, or project gaps that must be closed to stay aligned with the strategic direction of your organization.

Leadership must articulate a vision and goals describing what they believe want to accomplish. They must provide a clear charge to all layers of management and process improvement team members to work towards this vision, making sure that everyone understands the vision. Leaders work with others to set specific goals and a manageable scope for each action. Focus on defining the attributes needed for success and empower the team to develop efficient and effective approaches to accomplish them.

Casting the vision is not enough.  Starting out is always the most difficult part, but do not let the vision fall flat.  Revisit, reinvent, and restrategize until the flow becomes natural. Create and align company goals with the vision, and align individual and team goals with company goals.

Let your employees know how they will benefit from embracing the vision. Explain and reinforce the financial rewards when the goals of the vision have been achieved, such as bonuses, recognition, and career development. Share the vision frequently through staff meetings, outings, newsletters, emails, posters and employee campaigns. Develop visuals, such as tables, charts and photos, which highlight milestone accomplishments of the vision.

Traditional planning methodologies focus on steering an organization in the direction desired by top management. Often referred to as management by objective (MBO) since top management establish the objectives, targets, evaluate whether employees meet these targets. Unfortunately, as we know, you can’t achieve the desired results by just dictating individual targets.

In Lean Thinking “Hoshin Kanri” is the process to select those annual objectives that will give the organization the greatest possible advantage. The word hoshin is formed from two Chinese characters: ho stands for “method,” shin means “shiny metal showing direction.” Kanri stands for “planning.” Together, hoshin kanri is used to communicate a “methodology for setting strategic direction,” in other words, a management “compass.”

The Hoshin kanri process identifies and concentrates resources on the vital few stretch achievements that support the vision. It separates those performance issues that require dramatic improvement from the many incremental improvements that can achieved at the local level. All the changes that the leadership believes to be incremental are skimmed out of the strategic plan and addressed through quality in daily work. The remaining category of contribution – the vital few breakthrough achievements – becomes the core of the hoshin kanri process.

At the heart of hoshin kanri is the Plan-Do-Study-Act (PDSA) cycle. Promoted by w. Edwards Deming, this management cycle (sometimes called the PDCA cycle) is an iterative process. A closed loop system, it emphasizes four repetitive steps:

First, start with an idea and create a PLAN to test it.
Then, DO adhere to the plan, and take corrective action when necessary.
Next, analyze and STUDY discrepancies to identify the root causes of obstacles.
Finally, take appropriate ACTion. If the outcome matches expectations, then standardize the process to maintain the gains. If the results were disappointing, then modify the process to eliminate the root cause of remaining problems. In either case, repeat the process starting again with PLAN.

While these steps appear in a linear sequence, when implemented the phases are best thought of as concurrent processes that can continually be improved.

Hoshin kanri is the system for setting management’s compass toward True North. It is a tool to align people, activities, and performance metrics with strategic priorities. It can be used to communicate direction, coordinate activity, and monitor progress. It enables members of the organization to work together in the most creative way to define and achieve the strategic intent.

I’m part of the ASQ Influential Voices program. While I receive an honorarium from ASQ for my commitment, the thoughts and opinions expressed on my blog are my own.

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Friday, July 25, 2014

Lean Quote: Lean Requires Patience

On Fridays I will post a Lean related Quote. Throughout our lifetimes many people touch our lives and leave us with words of wisdom. These can both be a source of new learning and also a point to pause and reflect upon lessons we have learned. Within Lean active learning is an important aspect on this journey because without learning we can not improve.

"The trees that are slow to grow bear the best fruit.— Moliere

It’s no secret that many Lean deployments fail to achieve intended results. One of the main reasons for this is a lack of patience in the time and effort required for transformation.  Success with Lean requires a long term commitment to learning, consistent focus, and patience.

Striving for excellence is an ongoing process; it requires a persistent attitude of excellence demonstrated by a continual focus on both the large and small things in our endeavor.

Improvement rarely happens when an implementation is left to itself. There is a substantial requirement of energy and stamina to drive lasting improvement. We must ensure that ourselves and those we work with are able and willing to work with enough pace and strength to make the right things happen.

Lean is not a single wave, cycles of improvement are required. Efforts must be made to repeat, reinforce, retrain, and review what is taught and implemented. Lean requires doing the hard thing over and over again. It will be resisted often strongly, but sometimes in a quiet but subservient way. We need to overcome setbacks and disappointments and provide a steady course to follow.


Successfully implementing Lean process improvement strategies in your organization requires patience and an unrelenting commitment to overhauling your current business operations. Lean practices need to be incorporated as part of the culture of your business, to successfully reduce waste in your operations, and increase value in your products.


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Wednesday, July 23, 2014

Take Pride in Continuous Improvement


Do you take pride in continuous improvement?

Employee pride offers a powerful force for continuous improvement. There is a power lying at the beating heart of every facility, field office or location– a power waiting to be called forth, and yet one that remains woefully untapped, under-estimated, and even unintentionally undermined. That power is Pride.

Leaders can improve motivation within their organizations by following this process:

Promote Process Improvement - Continuous Improvement: small incremental, ongoing changes that combine to deliver significant gains in quality and efficiency. The stream of continuous improvements creates a powerful and constant force, promoting high performance throughout a facility and producing tremendous employee pride.

Reward Results - When employees feel under-compensated, under-titled for the responsibilities they take on, under-noticed, under-praised, and under-appreciated, don’t expect results from employee empowerment. The basic needs of employees must feel met for employees to give you their discretionary energy.

Involve Employees – Provide them with opportunities to share what they need to be successful at their jobs. Encourage employees to share and implement ideas for improvement

Deliver Excellence - Striving for excellence is an ongoing process; it requires a persistent attitude of excellence demonstrated by a continual focus on both the large and small things in our daily work. Lean excellence is about is about eliminating waste and making the work easier.

Educate - Provide a means for employees to get whatever training is necessary to their optimal performance so that they can truly master their job responsibilities. Not only does this provide for employee empowerment, but it is a great way to gain employee loyalty and improve employee performance.

A motivating environment is one that gives workers a sense of pride in what they do.

People and teams who believe they have control of their situation work harder and perform better. They take pride in their efforts. Pride gives meaning to their work and their lives.

Lean leadership is about enabling and empowering people. Lean leadership is about helping people grow professionally and personally, allowing to take pride in their work.

Leaders who sincerely and deliberately instill a sense of pride in their employees encourage them to give their discretionary energy– to go the extra mile– to drive operational performance and bottom-line results.

Employees who take pride in, and appreciate their vital contribution to improving the value is the embodiment of Lean.   



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Monday, July 21, 2014

Five Essentials of Effective Collaboration


Collaboration is important to the success of an organization, but as the saying goes: “it’s like getting rich or falling in love, you cannot simply will it to happen.” Collaboration takes practice. Collaboration is an outcome. And collaboration leverages the individual skills of every team member.

To create effective collaboration across your organization, you need to break down any departmental barriers to collaboration so that you can draw on the best people. You need to set clear objectives and define working relationships so that members can work as a cohesive team, and you must provide tools that support efficient collaboration.

Collaboration and team work create an environment that allows the collective knowledge, resources and skills of each team member to flourish. When people work together they can complete tasks faster by dividing the work to people of different abilities and knowledge. Collaboration can lead to better decisions, products, or services.

In my experience there are five essentials for effective collaboration:

1. Respect for People - Showing respect in the workplace is all about the relationship we develop with other people and how we value them.

2. Communication - Regular communication fosters collaborative interactions among leaders, stakeholders, and practitioners at all levels.

3. Consensus - Consensus means “general agreement” and having that as a goal encourages and focuses the participants. It also creates equity and ownership in whatever decision is made.

4. Responsibility and Accountability - Accountability is an agreement to be held to account for some result. Responsibility is a feeling of ownership. You can assign accountability between yourself and others, but responsibility can only be self-generated.

5. Trust - Trust people to do their best and trust them to do it right. Allow them to make mistakes without retribution.

Collaboration is a principle-based process of working together, which produces trust, integrity, and breakthrough results by building true consensus, ownership, and alignment in all aspects of the organization. Put another way, collaboration is the way people naturally want to work. It is a way of life that enables us to meet our fundamental needs for self-esteem and mutual respect in the workplace. This principle provides the basis for significant and permanent change – for people as well as for organizations.


Put simply, collaboration is the missing ingredient to transforming the way we work.


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