






Almost
everyone has heard the saying, “April Showers bring May Flowers”. The saying
can be traced back to England from the 1500s poet Thomas Tusser. Back then, he
wrote “Sweet April showers do spring May Flowers”.
"April showers bring May flowers" is a reminder that even the most unpleasant of things, in this case the heavy rains of April, can bring about very enjoyable things indeed -- even an abundance of flowers in May.
Many of
life's greatest things come only to those who wait, and by patiently and
happily enduring the clouds and damp of April, you can find yourself more
easily able to take in the sights and smells of May. After all, it's easier to
love something if you begin with an optimistic outlook.
Have you had a season of setbacks, disappointments or hindrances? Do not be dismayed. Remember these things: there has never been a wind that did not change directions, clouds do not hang forever and April showers bring May flowers.
Those “April showers” are another way of saying today begins growing tomorrow. The habits I’m building right now, even if I’m not aware I’m building them, will be the color of my life in the future. Check your routine. Check your habits. Are you creating the “May flowers” you want?
Value is
calculated as a ratio of function to cost. A business can add value to a
product by either cutting down on cost or improving the function. Most
companies use value engineering as a cost-cutting strategy, where the basic
function of a product is preserved – not sacrificed – in the process of
pursuing value improvement.
Value
engineering can be broken down into the following phases:
1. Information
The information
phase involves gathering project information and refining the goals of the
project. They obtain project data, present the original design or product
concepts, and understand the project scope. Schedule, costs, budget, risk, and
other non-monetary issues are studied until the team is comfortable with the
concept of the project, what it is to produce, and who its end users are. Data
is collected and analyzed, and the information obtained is used to finalize the
priorities of the project and areas of improvement.
2. Function
Analysis
The function
analysis phase involves determining the functions of the project and
identifying them with a verb/noun combination for every element under
evaluation.
Functions come in four forms:
There can also
be all-the-time functions, one-time functions, unwanted functions, and lower
order functions.
Each of the
identified functions is analyzed to determine if there are improvements to be
made and if a new function is required. An example of a function can be
“disinfect water.”
The function
should be as non-specific as possible, to leave room for multiple options that
perform the function presented by the project. A cost is assigned to each
identified function.
3. Creative
The creative
phase follows the function analysis phase, and it involves exploring the
various ways to perform the function(s) identified in the function analysis
phase. This allows team members to brainstorm alternatives to existing systems
or methods that are in use.
Brainstorming
forces people to be creative and allows team members to speculate on all
possible solutions to the problems presented, or alternatives to the function.
The team is required to develop a list of potential solutions to the function
formulated by the verb/noun combination.
4. Evaluation
In the
evaluation phase, the merits and demerits of each of the suggested solutions
and alternatives from the creative phase are listed. The team should describe
each advantage and disadvantage in general terms.
When the
disadvantages exceed the advantages, the alternative is dropped in favor of
other solid alternatives. The team performs a weighted matrix analysis to group
and rank the alternatives, and the best alternatives are selected for
consideration in the next phase.
5. Development
Once the value
improvement options have been whittled down to the ones that make sense, the
value engineering team conduct an in-depth analysis of each best alternative to
determine how it can be implemented and the cost involved. The examination of
each alternative may involve creating sketches, cost estimates, and other
technical analysis. They must be clearly written and explained so that the
project owner and stakeholders can understand how it benefits the project and
act on it. Any potential negative factors are identified. Potential costs and
cost savings are itemized. Team members formulate an implementation plan for
the project, which describes the process to be followed in implementing the
final recommendations.
6. Presentation
The
presentation phase is where the team meets with the management and other
stakeholders to present their final report. The team is required to present
their findings to the decision-makers using reports, flow charts, and other
presentation materials to convince them that the final ideas from the
development phase should be implemented.
The ideas
should be described in detail, including associated costs, benefits, and
potential challenges. The final report acts as a record of the team’s
accomplishments during the study and a summary of the team’s deliberations and
findings. It can also act as a reference tool for the company in future
projects.
Implementation
of the project begins after the management’s approval of the team
recommendations. If there are changes requested by the management or other
decision-makers, these changes should be incorporated into the implementation
plan before the implementation begins.
When implementing
the project, the team should ensure that the primary goal of increasing value
is achieved. The actual cost savings of the project should be determined based
on the implementation of the recommendations.
‘April Fool was a great leader. She took care of her people, she was a great listener and she was empathetic. She was excellent at developing her team and helping them get promoted. Her character was impeccable and she was also great at getting results.
She was a great
leader on every day of the year except the first day of April. On April 1st,
she turned wicked and played tricks on her team. She thought they were funny,
but her team was annoyed and often fearful of her shenanigans. No one was safe
on April 1st when April Fool was around.
The
tomfooleries turned tragic when April died trying pull of a dangerous,
over-the-top prank. Her team wanted to honor her, so they started the tradition
of April Fool’s Day and it eventually expanded nationally. Very few people know
the true origin of the day.
This teaches us
a great lesson about using humor in the workplace. Leaders can use emotional
intelligence and humor to reduce anxiety as well as improve performance and
motivation. They can also help develop or reinforce a positive culture. Leaders
shouldn’t be afraid to introduce appropriate jokes and wit into the workplace.
Of course, the
story of April Fool is completely fake — but feel free to spread the hoax as
you see fit. Just for today.
A selection of highlighted blog posts from Lean bloggers from the month of March 2022. You can also view the previous monthly Lean Roundups here.
Do Your Job – Bruce Hamilton shares a story regarding CNC set-up reduction involving the need for a repeatable lathe process.
Strategy and the Worlds of Thought & Experience – Pascal Dennis says the movement between thought & experience is central to strategy and problem solving in general.
5 Ways to Be More Grateful and Why Lean Thinkers Should Care – Ron Pereira talks about how to deliberately practice gratitude.
Top 8 Reasons Teams Abandon Their Visuals – Jon Miller explains failure to maintain visual process standards is about “people” and shares the top eight reasons teams abandon their visuals.
Developing Leadership Through Tours – John Knotts discusses how you can use field trips to develop leaders in your organization.
If You’re Going to Visit the Gemba, Your Mindsets and Behaviors Matter… A Lot – Mark Graban says the behaviors of a leader in the gemba matter greatly and explains how to make them impactful.
A Lesson for Enabling Leaders and Systems – Josh Howell says an executive's gemba visit reveals the value of engaging value-creating frontline workers in improving their work processes and talks about how you can create systems and adopt behaviors that help them do so.
How the Toyota Way and Toyota Kata Fit Together – Jeffrey Liker the author of The Toyota Way explains where Toyota Kata fits with Toyota’s broader management principles — and how each enhances the other to help you build more effective organizations.
Ask
Art: How Does Lean Apply to Every Company? – Art Byrne shares a
back-to-basics explanation of why — and how — lean thinking and practices can
improve the performance of any company or organization.
Lean Tip #2986 – Watch Your Key Performance Measures
Your strategic plan should include key performance indicators (KPIs) for each initiative. These may be measures for individual employees, departments and the business as a whole.
You must keep a constant eye on the KPIs, reviewing them at meetings and in between. This can be monitored by a suitable KPI dashboard.
Remember that what gets measured gets done. This is a fundamental principle of behavior and organizational change. You have to have the right metrics; otherwise nothing will happen. The right metrics are critical for driving the desired actions, behavior and results.
Lean Tip #2987 – Be Agile and Ready to Adjust
No plan survives the first contact with reality. It’s important for your implementation plan to be agile and flexible.
You can’t predict the future exactly, so be prepared to adapt and adjust the plan as conditions change internally and externally. You have to recognize that executing the plan is interactive and requires continuous adaptation, all focused on moving the needle toward your desired future state. A strategic plan is a living, breathing document.
Lean Tip #2988 – Engage Your Team
To implement your strategy both effectively and efficiently, you need to create focus and drive accountability. There are a few ways in which you can keep your team engaged throughout the implementation process:
· Determine roles and responsibilities early on. Use a RACI matrix to clarify your teammate’s roles and ensure that there are no responsibility gaps.
· Delegate work effectively. While it can be tempting to have your eyes on everything, micromanagement will only hold you back. Once you’ve defined everyone’s roles and responsibilities, trust that your team will execute their tasks according to the implementation plan.
· Communicate with your team and ensure that everyone knows how their individual work contributes to the project. This will keep everyone motivated and on track.
Lean Tip #2989 – Get Closure on Implementation
Once you implement the strategy, connect with everyone involved to confirm that their work feels complete. Implementing a strategy isn’t like a puzzle that’s finished when the last piece is set. It’s like planting a garden that continues to grow and change even when you think you’re done with your work.
Getting closure from your team will be the second to last milestone of your strategy implementation and is a crucial step toward completion.
Lean Tip #2990 – Reflect on the Implemented Strategy
Conduct a post-mortem or retrospective to reflect on the implemented strategy, as well as evaluate the success of the implementation process and the strategy itself. This step is a chance to uncover lessons learned for upcoming projects and strategies which will allow you to avoid potential pitfalls and embrace new opportunities in the future.
Lean Tip #2991 – Develop Metrics for Every Project
Developing performance metrics for individual projects enables you to examine your team's efficiency on the project. If they aren't fulfilling the metrics, you can tell right away that they are underperforming.
Some team members like to hide under the shadows of others and do nothing. For individual accountability, apply the metrics to each of them.
Lean Tip #2992 – Set the Right Targets to
Challenge Your Team
Your team members may not be as unmotivated as you think; they probably don't have the right targets to challenge them.
When tasks are too easy, employees become complacent because they know they'll be fine with the barest minimum. Don't give them impossible tasks just because you want to challenge them. You'll end up killing their morale.
Aim for a balance. The idea is to make them stretch themselves beyond their comfort zones to get the job done. The outcome might surprise you.
Lean Tip #2993 – Establish Your Success
Measures
Once you are clear of the goals of your performance management system, the next step is to establish what success should look like for each one. In addition to agreeing on success measures related to specific performance goals, it is important to define some measures for your performance management processes (i.e. the actual mechanics). You’ll want to know how easy your employees and managers find the processes and tools they use, how time consuming they are, how well they are implemented, what proportion of people are following the processes and whether people are demonstrating the necessary performance management skills.
Lean Tip #2994 – Align Your Performance Measurement Strategies With Your Organizational Objectives
When any team is developing a performance measurement framework, they must make sure they have clear, defined goals across the organization. Plan out what you want to accomplish before you decide what individual performance goals you will measure.
It's also important to measure factors outside of financial objectives. Make sure to incorporate internal, operational processes into your performance measurement system.
Lean Tip #2995 – Focus on a Few Key Metrics, Rather Than a Slew of Data.
As you begin to identify KPIs for your business, less is worth more. Rather than choosing dozens of metrics to measure and report on you should focus on just a few key ones.
If you track too many KPIs, you might become overwhelmed with the data and lose focus.
As you can imagine, every company, industry, and business model is different so it is difficult to pinpoint an exact number for the amount of KPIs you should have. However, a good number to aim for is somewhere between two to four KPIs per goal. Enough to get a good sense of where you stand but not too many where there's no priority.
Lean Tip #2996 – Offer a Growth Mindset
Managers must offer their employees a continuous learning environment – nurturing, growing and developing them to be better. For example, create career paths for their best people so they grow as workers to benefit their organizations and people to benefit their careers, even if it means that you may lose that person because heart-based leaders want the best for their people.
Lean Tip #2997 – Managers Must be Humble
While it’s hard to measure, it’s the striving to be humble that matters. New managers have to be humble enough to put other people ahead of themselves, not taking credit for organizational accomplishments (since they recognize that the people in the trenches are the ones that “make things happen”). Humble leaders gladly accept the role of learners because they know it will make them better.
Lean Tip #2998 – Communicate Openly and Authentically
This is how managers win the hearts of their people – by being open and sharing plans for the future, communicating important things to their people, and fostering a transparent culture. The last thing you’ll see in a Servant Leader someone that hides behind closed doors. They’re constantly communicating. Giving and receiving feedback on no less than a weekly basis.
Lean Tip #2999 – Allow for Risks to be Taken
Servant Leaders are known for creating an environment in which risks are taken, allowing those around them to feel safe to exercise their creativity, communicate their ideas openly and provide input to major decisions. Because there’s trust there not fear. It communicates to employees of a sense of – “hey we are all in this together.”
Lean Tip #3000 – Listen to Your People!
Not just listening, but active listening. That
takes SKILL! They must be open to feedback, and be willing and agile to change
when they make mistakes (as a result of listening to constructive feedback that
will help them grow as leaders). This is essential in building credibility with
followers. When you listen well, you earn respect.